Single-handled banding tool having multiple pivot points

• US 5,743,310 A
• Filed: 05/22/1996
• Issued: 04/28/1998
• Est. Priority Date: 05/22/1996
• Status: Expired due to Term

• Current Assignee: Band-It-Idex Incorporated
• Original Assignee: Band-It-Idex Incorporated
• Inventors: Moran, Richard T.
• Primary Examiner(s): Larson, Lowell A.
• Application Number:
  US08/651,452
• Time in Patent Office: 706 Days
• Field of Search: 140/93.2, 140/123.6, 140/93.4
• US Class Current: 140/123.6
• CPC Class Codes: B65B 13/025 Hand-held tools

Abstract

A single-handled banding tool is disclosed, as well as a lock configuration for maintaining tension within a band clamp about a desired object. The handle of the banding tool may be utilized for actuating band loading operations, band tensioning operations, and band locking/cutting operations. During band loading operations and band tensioning operations, the handle pivots about a first pivot point, whereas during band locking/cutting operations, the handle pivots about a second point different from the first point. The two pivot points of the handle are controlled by a toggle system which compares the desired tension set by the operator with the tension in the band. When the ratio of the preset tension to the band tension exceeds a certain, predetermined amount, the toggle system moves the pivot point of the handle from the first pivot point to the second pivot point. In one embodiment and with the toggle system positioned to have the handle pivot about the second pivot point, the band locking/cutting assembly of the banding tool cuts across the entire with of the band along an arcuate path which reduces the amount of forces required to be applied by the operator for band locking/cutting operations.

Claims

1. A banding tool for tensioning a band about an object, comprising:

a banding tool housing;

a first handle associated with said banding tool housing;

a band tensioning assembly associated with said banding tool housing;

a band cutting assembly associated with said banding tool housing;

first means for actuating said band tensioning assembly, said first means for actuating comprising first means for pivoting said first handle substantially about a first pivot point in a first direction; and

second means for actuating said band cutting assembly, said second means for actuating comprising second means for pivoting said first handle about a second pivot point different from said first pivot point and in said first direction, wherein when said second means for actuating said band cutting assembly is engaged said first handle pivots about said second pivot point and is disengaged from pivoting about said first pivot point.

2. A banding tool, as claimed in claim 1, wherein:

said first means for pivoting comprises a first handle pivot pin fixed relative to said first handle, said first handle pivot pin comprising said first pivot point.

3. A banding tool, as claimed in claim 2, wherein:

first means for pivoting comprises means for maintaining said first handle pivot pin in a substantially fixed position during tensioning operations.

4. A banding tool, as claimed claim 3, wherein:

said means for maintaining comprises a toggled linkage system.

5. A banding tool, as claimed in claim 2, wherein:

said first handle pivot pin is further operatively interfaceable with said band cutting assembly.

6. A banding tool, as claimed in claim 2, wherein:

said second means for pivoting comprises means for moving said first handle pivot pin away from said first pivot point.

7. A banding tool, as claimed in claim 6, wherein:

said means for moving comprises a toggled linkage system operatively interfaced with said first handle pivot pin.

8. A banding tool, as claimed in claim 2, further comprising:

means for controlling a position of said first handle pivot pin.

9. A banding tool, as claimed in claim 1, wherein:

said first means for pivoting and said second means for pivoting each comprise a common toggled linkage system.

10. A banding tool, as claimed in claim 1, wherein:

said band cutting assembly comprises means for cutting the band across an entire width of said band.

11. A banding tool, as claimed in claim 1, wherein:

said band cutting assembly comprises means for cutting the band across an entire width of said band along an arcuate path.

12. A banding tool, as claimed in claim 11, wherein:

said means for cutting comprises a knife with a first arcuate cutting edge and a blade with a second arcuate cutting edge which interacts with said first cutting edge.

14. A banding tool, as claimed in claim 12, wherein:

said gripper actuator pin is laterally spaced from said first pivot point.

15. A banding tool, as claimed in claim 12, wherein:

said gripper actuator pin is disposed further from a free end of said first handle than said first pivot point.

16. A banding tool, as claimed in claim 12, wherein:

said gripper comprises a slot, said gripper actuator pin of said first handle being disposed within said slot.

13. A banding tool for tensioning a band about an object, comprising:

a banding tool housing;

a first handle associated with said banding tool housing;

a band tensioning assembly associated with said banding tool housing, said band tensioning assembly comprising a tensioning assembly housing comprising a base, said band tensioning assembly further comprising a gripper pivotally interconnected with said tensioning assembly housing by a gripper pivot pin, said gripper being displaceable from said base, wherein said first handle comprises a gripper actuator pin which is fixed relative to said first handle and which interfaces with said gripper, wherein a pivoting of said first handle in a second direction opposite said first direction substantially about said first pivot point pivots said gripper away from said base whereby a band may be freely moved between said gripper and said base;

a band cutting assembly associated with said banding tool housing;

first means for actuating said band tensioning assembly, said first means for actuating comprising first means for pivoting said first handle substantially about a first pivot point in a first direction; and

second means for actuating said band cutting assembly, said second means for actuating comprising second means for pivoting said first handle substantially about a second pivot point different from said first pivot point and in said first direction.

17. A banding tool for tensioning a band about an object, comprising:

a banding tool housing;

a first handle associated with said banding tool housing;

a band tensioning assembly associated with said banding tool housing, said tensioning assembly housing comprising a base;

a band cutting assembly associated with said banding tool housing;

first means for actuating said band tensioning assembly, said first means for actuating comprising first means for pivoting said first handle substantially about a first pivot point in a first direction;

second means for actuating said band cutting assembly, said second means for actuating comprising second means for pivoting said first handle substantially about a second pivot point different from said first pivot point and in said first direction;

a first handle pivot pin fixedly interconnected with said first handle, said first handle pivot pin comprising said first pivot point;

a gripper actuator pin fixedly interconnected with said first handle, said gripper actuator pin comprising said second pivot point;

a gripper pivotally interconnected with said tensioning assembly housing by a gripper pivot pin, wherein said band tensioning assembly comprises said tensioning assembly housing and said gripper and wherein said gripper actuator pin of said first handle operatively interfaces with said gripper;

a toggled linkage system operatively interfaced with said first handle pivot pin; and

a cutter linkage system operatively interfaceable with said first handle pivot pin, said band cutting assembly comprising said cutter linkage system.

18. A banding tool, as claimed in claim 17, wherein:

said toggled linkage system comprises first and second linkages, said first linkage comprising third and fourth spaced pivot points and said second linkage comprising fifth and sixth spaced pivot points, said third pivot point operatively interfacing with a band tension setting device, said first and second linkages being pivotally interconnected at said fourth and fifth pivot points, said second linkage being pivotally interconnected with said banding tool housing at said sixth pivot point, said second linkage comprising a first handle pivot pin engagement member operatively interfaced with said first handle pivot pin, said sixth pivot point being disposed between said fifth pivot point and said first handle pivot pin engagement member.

19. A banding tool for tensioning a band about an object, comprising:

a banding tool housing;

a first handle associated with said banding tool housing;

a band tensioning assembly associated with said banding tool housing, said band tensioning assembly comprising a tensioning assembly housing comprising a base, said band tensioning assembly further comprising a gripper pivotally interconnected with said tensioning assembly by a gripper pivot pin, said gripper being displaceable from said base, wherein said first handle further comprises a gripper actuator pin which is fixed relative to said first handle and which operatively interfaces with said gripper, wherein a pivoting of said first handle in a second direction opposite said first direction about said first reference axis pivots said gripper away from said base whereby a band may be freely moved between said gripper and said base, said gripper actuator pin comprising said second pivot point;

a band cutting assembly associated with said banding tool housing;

first means for actuating said band tensioning assembly, said first means for actuating comprising first means for pivoting said first handle substantially about a first pivot point in a first direction, said first means for pivoting comprising a first handle pivot pin fixed relative to said first handle, said first handle pivot pin comprising said first pivot point; and

second means for actuating said band cutting assembly, said second means for actuating comprising second means for pivoting said first handle substantially about a second pivot point different from said first pivot point and in said first direction, said second means for pivoting comprising means for moving said first handle pivot pin away from said first pivot point.

20. A method for installing a band clamp about an object with a banding tool comprising a first handle, a band tensioning assembly, and a band cutting assembly, said method comprising the steps of:

engaging said band with said band tensioning assembly;

performing a first pivoting step comprising pivoting said first handle about a first pivot point;

performing a first advancing step comprising advancing said band tensioning assembly using said performing a first pivoting step;

tensioning said band using said performing a first advancing step;

performing a second pivoting step comprising pivoting said first handle about a second pivot point after said tensioning step, said first and second pivot points being at different locations;

performing a second advancing step comprising advancing said band cutting assembly using said performing a second pivoting step; and

cutting said band using said performing a second advancing step, wherein during said performing a second advancing step no tension remains associated with said first handle from said first advancing step.

21. A method, as claimed in claim 20, further comprising the step of:

maintaining said first pivot point in a substantially fixed position throughout said tensioning step.

22. A method, as claimed in claim 21, wherein said first handle comprises a first handle pivot pin, wherein:

said maintaining step comprises exerting a force on said first handle pivot pin.

23. A method, as claimed in claim 22, further comprising the step of:

presetting a desired tension for said band, wherein a magnitude used by said exerting a force step is based upon said presetting step.

24. A method, as claimed in claim 20, wherein:

said performing a first pivoting step comprises pivoting said first handle in a first direction and wherein said performing a second pivoting step comprises pivoting said first handle in said first direction.

25. A method, as claimed in claim 20, wherein said band tensioning assembly comprises a tensioning assembly housing comprising a base, said band tensioning assembly further comprising a gripper pivotally interconnected with said tensioning assembly housing by a gripper pivot pin, wherein said gripper is displaceable from said base, wherein:

said performing a first pivoting step comprises pivoting said first handle about said first pivot point in a first direction and exerting a force on said gripper to bias said gripper to pivot about said gripper pin in a second direction, opposite said first direction, into forcible engagement with said band.

26. A method, as claimed in claim 20, wherein:

said performing a first advancing step comprises pivoting said first handle about said first pivot point in a first direction.

27. A method, as claimed in claim 26, wherein:

said performing a second pivoting step comprises pivoting said first handle about said second pivot point in said first direction.

28. A method, as claimed in claim 20, wherein said first handle comprises a first handle pivot pin, said method further comprising the steps of:

forcibly retaining said first handle pivot pin substantially in a first position throughout said tensioning step; and

moving said first handle pivot pin after said tensioning step, said first position of said first handle pivot pin comprising said first pivot point.

29. A method, as claimed in claim 28, wherein:

said performing a second advancing step is responsive to said moving said first handle pivot pin step.

30. A method, as claimed in claim 28, wherein:

said moving said first handle pivot pin step operatively interfaces said first handle pivot pin with said band cutting assembly.

31. A method, as claimed in claim 20, wherein said first handle comprises a first handle pivot pin, said method further comprising the step of:

controlling a position of said first handle pivot pin with a toggled linkage system.

32. A method, as claimed in claim 31, further comprising the step of:

preloading said toggled linkage system.

33. A method, as claimed in claim 32, further comprising the step of:

collapsing said toggled linkage system when a ratio of a magnitude of said tensioning step to a magnitude of said preloading step exceeds a predetermined amount.

34. A method, as claimed in claim 33, further comprising the step of:

moving said first handle pivot pin responsive to said collapsing step.

35. A method, as claimed in claim 20, wherein:

said cutting step comprises cutting said band across an entire width of said band with a cutting device, said cutting device interfacing with said entire width of said band.

36. A method, as claimed in claim 35, wherein:

said cutting said band cross an entire width of said band step comprises cutting along an arcuate path.

37. A method, as claimed in claim 36, further comprising the step of:

locking said band against a buckle.

38. A method, as claimed in claim 20, further comprising the step of:

loading said band in said band tensioning assembly before said performing a first pivoting step, said loading step comprising performing a third pivoting step comprising pivoting said first handle about said first pivot point, wherein said first handle is pivoted in a first direction during said performing a first pivoting step and is pivoted in a second direction, opposite said first direction, during said performing a third pivoting step.

39. A method, as claimed in claim 38, wherein said band tensioning assembly comprises a tensioning assembly housing comprising a base and a gripper pivotally interconnected with said tensioning assembly housing, said band being disposed between said gripper and said base, said method further comprising the step of:

pivoting said gripper away from said base responsive to said performing a third pivoting step.

40. A method, as claimed in claim 20, wherein:

said tensioning step is terminated prior to said cutting step.

41. A method, as claimed in claim 20, further comprising the step of:

maintaining said band at a single, predetermined tension throughout an entirety of said cutting step.

42. A banding tool for tensioning a band about an object, comprising:

a banding tool housing;

a first handle associated with said banding tool housing;

a band tensioning assembly associated with said banding tool housing;

a band cutting assembly associated with said banding tool housing;

first means for actuating said band tensioning assembly, said first means for actuating comprising first means for pivoting said first handle substantially about a first pivot point in a first direction; and

second means for actuating said band cutting assembly, said second means for actuating comprising second means for pivoting said first handle about a second pivot point different from said first pivot point and in said first direction, wherein when said second means for actuating said band cutting assembly is engaged, no tension remains associated with said first handle from said first means for actuating said band tensioning assembly.