Product conveying system for coating and treating surfaces

• US 5,743,962 A
• Filed: 03/25/1997
• Issued: 04/28/1998
• Est. Priority Date: 09/30/1993
• Status: Expired due to Fees

• Current Assignee: Mazda Motor Corporation
• Original Assignee: Mazda Motor Corporation
• Inventors: Katayama, Shinji, Ogasawara, Toshifumi
• Primary Examiner(s): EDWARDS, LAURA ESTELLE
• Application Number:
  US08/823,483
• Time in Patent Office: 399 Days
• Field of Search: 118/58, 118/56, 118/66, 118/320, 118/322, 118/324, 118/642, 118/643, 198/347.4, 198/465.2, 104/104, 104/88.02, 104/88.03, 104/88.05
• US Class Current: 118/643
• CPC Class Codes: B05B 13/0221 characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts B05B13/0207 takes precedence; conveyors in general B65G
• CPC Class Codes: B05B 13/0452 the conveyed articles being vehicle bodies
• CPC Class Codes: B05B 16/20 Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
• CPC Class Codes: B05D 1/002 the substrate being rotated
• CPC Class Codes: B05D 7/56 Three layers or more
• CPC Class Codes: F26B 2210/12 Vehicle bodies, e.g. after being painted

Abstract

A work is applied with a solvent-containing thermosetting coating composition to a thickness larger than a limit thickness over which the coating composition on a surface of the work extending in a vertical direction will normally run or sag in a coating zone. After applied with the coating composition, the work is rotated about a substantially horizontal axis to prevent the coating composition on the vertical surface of the work from running or sagging and is conveyed through a heat-hardening zone for hardening the coating composition applied to the work by heating by a conveyor line. The conveyor line includes a pair of conveyors which are separated from each other upstream of a position where the coating composition is applied to the work to a thickness larger than said limit thickness. The heat-hardening zone includes a pre-heat-hardening zone for half hardening the coating composition and a main heat-hardening zone for fully hardening the coating composition after the coating composition is half hardened. A pooling zone in which a predetermined number of works can be temporarily pooled is provided between the pre-heat-hardening zone and the main heat-hardening zone.

Claims

1. In a coating apparatus comprising

a coating station including a plurality of coating zones for applying a solvent-containing thermosetting coating composition to a work, said plurality of coating zones including a final coating zone for applying the coating composition to a thickness larger than a limit thickness over which the coating composition on a surface of the work extending in a vertical direction will normally run or sag, a heat-hardening station including a heat-hardening zone for hardening the coating composition applied to the work by heating, a rotating means for rotating the work about a substantially horizontal axis after the coating in the coating zone to prevent the coating composition on the vertical surface of the work from running or sagging, and a conveyor means for passing the work through the coating zone and the heat-hardening zone in this order, the conveyor means including a pair of conveyors which form a conveyor line for conveying the work and are separated from each other upstream of a position where the coating composition is applied to the work to a thickness larger than said limit thickness, and said heat-hardening zone including a pre-heat-hardening zone for half hardening the coating composition to such an extent that the coating composition cannot run or sag and a main heat-hardening zone for fully hardening the coating composition after the coating composition is half hardened, wherein the improvement comprises that

a pooling station including a pooling zone in which a predetermined number of works are temporarily pooled is provided between the pre-heat-hardening zone and the main heat-hardening zone, said pooling zone having a storage capacity equal to at least the sum of the number of works in the final coating zone and present in the pre-heat-hardening zone, wherein at least the final coating zone, the pre-heat-hardening and the pooling zone are formed on at least one conveyor, the coating zones other than the final coating zone and the main heat-hardening zone being formed on conveyor sections which operate independently from said at least one conveyor.

2. A coating apparatus as defined in claim 1 in which the work is passed through the coating zone and the pre-heat-hardening zone in this order by a rotary conveyor which conveys the work on a rotary truck which carries the work supporting it for rotation, and

the work is passed through the main heat-hardening zone by a non-rotary conveyor which conveys the work on a non-rotary truck which carries the work holding it stationary, and a transfer means for transferring the work on the rotary truck on the rotary conveyor to the non-rotary truck on the non-rotary conveyor is provided between the pre-heat-hardening zone and the main heat-hardening zone,

said pooling zone being provided between the pre-heat-hardening zone and the transfer means.

3. A coating apparatus as defined in claim 2 in which said rotary conveyor is formed in an endless fashion.

4. A coating apparatus as defined in claim 1 in which the work is passed through the coating zone and the pre-heat-hardening zone in this order by a rotary conveyor which conveys the work on a rotary truck which carries the work supporting it for rotation, and

the work is passed through the main heat-hardening zone by a non-rotary conveyor which conveys the work on a non-rotary truck which carries the work holding it stationary, and a transfer means for transferring the work on the rotary truck on the rotary conveyor to the non-rotary truck on the non-rotary conveyor is provided between the pre-heat-hardening zone and the main heat-hardening zone,

said pooling zone being provided between the transfer means and the main heat-hardening zone.

5. A coating apparatus as defined in claim 4 in which said rotary conveyor is formed in an endless fashion.

6. A coating apparatus as defined in claim 1 in which said conveyor line is separated into an upstream side conveyor line and a downstream side conveyor line, the conveying rate being higher in the downstream side conveyor line than in the upstream side conveyor line and said pooling zone being provided on the downstream side conveyor line itself by virtue of the difference in the conveying rate.

7. A coating apparatus as defined in claim 1 in which a setting station including a setting zone for effecting setting of evaporating the solvent in the coating composition applied to the work is provided between the coating zone and th preheat-hardening zone.

8. A coating apparatus as defined in claim 7 in which said pooling zone accommodates at least the same number of works as the sum of the numbers of the works in the setting zone and a part of the coating zone where the coating composition is applied to the work to a thickness larger than said limit thickness.

9. A coating apparatus as defined in claim 7 in which said pooling zone accommodates at least the same number of works as the sum of the numbers of the works in a part of the coating zone where the coating composition is applied to the work to a thickness larger than said limit thickness, the setting zone and the pre-heat-hardening zone.

10. A coating apparatus as defined in claim 1 in which said pooling zone accommodates at least the same number of works as that of the works in a part of the coating zone where the coating composition is applied to the work to a thickness larger than said limit thickness.

11. A coating apparatus as defined in claim 1 in which said coating zone comprises a plurality of zones and the coating composition is applied to the work to a thickness larger than said limit thickness in the final zone.

12. A coating apparatus as defined in claim 1, wherein the coating zones other than the final coating zone and the main heat-hardening zone are formed on conveyors different from said at least one conveyor.

13. In a coating apparatus comprising

a coating station including a plurality of coating zones for applying a solvent-containing thermosetting coating composition to a work, said plurality of coating zones including a final coating zone for applying the coating composition to a thickness larger than a limit thickness over which the coating composition on a surface of the work extending in a vertical direction will normally run or sag, a setting station including a setting zone for effecting setting of evaporating the solvent in the coating composition applied to the work to such an extent that the coating composition cannot run or sag, a heat-hardening station including a heat-hardening zone for hardening the coating composition applied to the work by heating after the setting in the setting zone, a rotating means for rotating the work about a substantially horizontal axis after the coating in the coating zone to prevent the coating composition on the vertical surface of the work from running or sagging, and a conveyor means for passing the work through the coating zone, the setting zone and the heat-hardening zone in this order, the conveyor means including a pair of conveyors which form a conveyor line for conveying the work and are separated from each other upstream of a position where the coating composition is applied to the work to a thickness larger than said limit thickness, wherein the improvement comprises that

a pooling station including a pooling zone in which a predetermined number of works are temporarily pooled is provided between the setting zone and the heat-hardening zone, said pooling zone having a storage capacity equal to at least the sum of the number of works in the final coating zone and present in the setting zone, wherein at least the final coating zone, the setting and the pooling zone are formed on at least one conveyor, the coating zones other than the final coating zone and the main heat-hardening zone being formed on conveyor sections which operate independently from said at least one conveyor.

14. A coating apparatus as defined in claim 13 said conveyor means comprises a rotary conveyor which conveys the work on a rotary truck which carries the work supporting it for rotation and said rotating means comprises a rotation transmitting mechanism provided on the rotary truck and a sub conveyor which is provided along the rotary conveyor to provide rotation to the rotation transmitting mechanism.

15. A coating apparatus as defined in claim 13 in which said conveyor line is separated into an upstream side conveyor line and a downstream side conveyor line, the conveying rate being higher in the downstream side conveyor line than in the upstream side conveyor line and said pooling zone being provided on the downstream side conveyor line itself by virtue of the difference in the conveying rate.

16. A coating apparatus as defined in claim 13 in which said pooling zone accommodates at least the same number of works as the number of the works in a part of the coating zone where the coating composition is applied to the work to a thickness larger than said limit thickness.

17. A coating apparatus as defined in claim 13 in which said pooling zone accommodates at least the same number of works as the sum of the numbers of the works in the setting zone and a part of the coating zone where the coating composition is applied to the work to a thickness larger than said limit thickness.

18. A coating apparatus as defined in claim 13 in which said coating zone comprises a plurality of zones and the coating composition is applied to the work to a thickness larger than said limit thickness in the final zone.

19. A coating apparatus as defined in claim 13, wherein the coating zones other than the final coating zone and the main heat-hardening zone are formed on conveyors different from said at least one conveyor.

20. In a coating apparatus comprising

a coating station including a plurality of coating zones for applying a solvent-containing thermosetting coating composition to a work, said plurality of coating zones including a final coating zone for applying the coating composition to a thickness larger than a limit thickness over which the coating composition on a surface of the work extending in a vertical direction will normally run or sag, a heat-hardening station including a heat-hardening zone for hardening the coating composition applied to the work by heating, and a conveyor means for passing the work through the coating zone and the heat-hardening zone in this order to prevent the coating composition on the vertical surface of the work from running or sagging, the conveyor means including a pair of conveyors which form a conveyor line for conveying the work and are separated from each other upstream of a position where the coating composition is applied to the work to a thickness larger than said limit thickness, and said heat-hardening zone including a pre-heat-hardening zone for half hardening the coating composition to such an extent that the coating composition cannot run or sag and a main heat-hardening zone for fully hardening the coating composition after the coating composition is half hardened, wherein the improvement comprises that

a pooling station including a pooling zone in which a predetermined number of works are temporarily pooled is provided between the pre-heat-hardening zone and the main heat-hardening zone, said pooling zone having a storage capacity equal to at least the sum of the number of works in the final coating zone and present in the pre-heat-hardening zone, wherein at least the final coating zone, the pre-heat-hardening and the pooling zone are formed on at least one conveyor, the coating zones other than the final coating zone and the main heat-hardening zone being formed on conveyor sections which operate independently from said at least one conveyor.

21. A coating apparatus as defined in claim 20 in which said conveyor line is separated into an upstream side conveyor line and a downstream side conveyor line, the conveying rate being higher in the downstream side conveyor line than in the upstream side conveyor line and said pooling zone being provided on the downstream side conveyor line itself by virtue of the difference in the conveying rate.

22. A coating apparatus as defined in claim 20 in which said pooling zone accommodates at least the same number of works as that of the works in a part of the coating zone where the coating composition is applied to the work to a thickness larger than said limit thickness.

23. A coating apparatus as defined in claim 20, wherein the coating zones other than the final coating zone and the main heat-hardening zone are formed on conveyors different from said at least one conveyor.

24. In a coating apparatus comprising

a coating station including a plurality of coating zones for applying a solvent-containing thermosetting coating composition to a work, said plurality of coating zones including a final coating zone for applying the coating composition to a thickness larger than a limit thickness over which the coating composition on a surface of the work extending in a vertical direction will normally run or sag, a setting station including a setting zone for effecting setting of evaporating the solvent in the coating composition applied to the work to such an extent that the coating composition cannot run or sag, a heat-hardening station including heat-hardening zone for hardening the coating composition applied to the work by heating after the setting in the setting zone, and a conveyor means for passing the work through the coating zone, the setting zone and the heat-hardening zone in this order, the conveyor means to prevent the coating composition on the vertical surface of the work from running or sagging including a pair of conveyors which form a conveyor line for conveying the work and are separated from each other upstream of a position where the coating composition is applied to the work to a thickness larger than said limit thickness, wherein the improvement comprises that

a pooling station including a pooling zone in which a predetermined number of works are temporarily pooled is provided between the setting zone and the main heat-hardening zone, said pooling zone having a storage capacity equal to at least the sum of the number of works in the final coating zone and present in the setting zone, wherein at least the final coating zone, the setting zone and the pooling zone are formed on at least one conveyor, the coating zones other than the final coating zone and the main heat-hardening zone being formed on conveyor sections which operate independently from said at least one conveyor.

25. A coating apparatus as defined in claim 24 in which said pooling zone accommodates at least the same number of works as the number of the works in a part of the coating zone where the coating composition is applied to the work to a thickness larger than said limit thickness.

26. A coating apparatus as defined in claim 24 in which said pooling zone accommodates at least the same number of works as the sum of the numbers of the works in the setting zone and a part of the coating zone where the coating composition is applied to the work to a thickness larger than said limit thickness.

27. A coating apparatus as defined in claim 24, wherein the coating zones other than the final coating zone and the main heat-hardening zone are formed on conveyors different from said at least one conveyor.