Antireflective coatings comprising a lubricating layer having a specific surface energy

• US 5,744,227 A
• Filed: 04/03/1995
• Issued: 04/28/1998
• Est. Priority Date: 04/03/1995
• Status: Expired due to Fees

• Current Assignee: Southwall Technologies, Inc. (Eastman Chemical Company)
• Original Assignee: Southwall Technologies, Inc. (Eastman Chemical Company)
• Inventors: Bright, Clark I., Pace, Steven J., Woodard, F. Eugene, Kozak, Julius G.
• Primary Examiner(s): LE, HOA T
• Application Number:
  US08/417,058
• Time in Patent Office: 1,121 Days
• Field of Search: 428/332, 428/216, 428/220, 428/336, 428/480, 428/699, 428/701, 428/702, 428/913, 359/580, 359/585, 359/586
• US Class Current: 428/216
• CPC Class Codes: G02B 1/111 using layers comprising organic materials
• CPC Class Codes: Y10T 428/24975 No layer or component greater than 5 mils thick
• CPC Class Codes: Y10T 428/26 Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
• CPC Class Codes: Y10T 428/265 1 mil or less

Abstract

An improved way to impart antireflection properties to light transmissive substrates and, at the same time, achieve a durable surface and electrical conductivity is disclosed. A stack of at least two sputter-deposited light transmissive inorganic layers, one of which being electrically conductive and having a high index of refraction with the one above it (relative to the substrate being antireflected) having a low index of refraction, in combination with a thin lubricating overlayer comprising a solvent-soluble lubricant such as a solvent-soluble fluoropolymer can achieve this desired combination of properties.

Claims

1. A durable body having antireflection properties comprising

a polymer substrate presenting a surface sought to be antireflected,

a hardcoat layer formed on said surface to provide structural strength, the substrate having the hardcoat layer being sufficiently flexible to accommodate forming the substrate into a web,

a multilayer antireflection coating on said hardcoat layer comprising at least two immediately adjacent pairs of layers, each layer of the antireflection coating having a thickness of less than 1500 angstroms, each such pair having, in order,

a first layer of electrically conductive transparent inorganic material having an index of refraction of from 1.7 to 2.6 and a thickness of from about 50 to 1500 angstroms, the first layer being the closer layer to the polymer substrate within said pair of layers, and

a second layer of transparent inorganic material having an index of refraction of from 1.29 to 1.7 and a thickness of from 50 to 1500 angstroms, with

a lubricating layer having a surface energy not greater than 40 dynes/cm on a side of the multilayer antireflection coating opposite to the polymer substrate.

2. The body of claim 1 wherein the antireflection coating comprises three said pairs of layers.

3. The body of claim 1 wherein the first layer comprises an inorganic material selected from the group consisting of metal oxides, metal carbides, metal nitrides, metal oxynitrides, and metal sulfides.

4. The body of claim 1 wherein the first layer is a metal oxide.

5. The body of claim 1 wherein the first layer is a conductive metal oxide.

6. The body of claim 1 wherein the second layer comprises an inorganic material selected from the group consisting of inorganic oxides, metal fluorides, metal oxyfluorides, and metal fluoronitrides.

7. The body of claim 6 wherein the second layer comprises an inorganic oxide.

8. The body of claim 1 wherein the hardcoat layer on the polymer substrate comprises a material selected from the group consisting of a silica-based hardcoat, siloxane hardcoat, melamine hardcoat and acrylic hardcoat.

9. The body of claim 1 additionally comprising a primer layer comprising an oxidizable metal between the multilayer antireflection coating and the hardcoat layer.

10. The body of claim 1 wherein the substrate is polyester.

11. The body of claim 10 wherein the polyester is poly(ethyleneterephthalate).

12. A light transmissive body having antireflection properties comprising

a light transmissive substrate presenting a surface sought to be antireflected

a multilayer antireflection coating adherent to said surface, said antireflection coating comprising

a first layer closer to the substrate comprising electrically conductive light transmissive sputter-deposited inorganic material having an index of refraction of from 1.7 to 2.6 and a thickness of from about 100 to 1500 angstroms,

a second layer on said first layer opposite to the substrate, said second layer comprising sputter-deposited light transmissive inorganic material having an index of refraction of from 1.29 to 1.7 and a thickness of from 100 to 1500 angstroms,

a third layer on the second layer opposite to the first layer, said third layer comprising electrically conductive light transmissive inorganic material having an index of refraction in the range of 1.7 to 2.6 and a thickness in the range of 500 to 1500 angstroms,

a fourth layer on the third layer opposite to the second layer, said fourth layer comprising light transmissive inorganic material having an index of refraction in the range of 1.29 to 1.7 and a thickness in the range of 500 to 1500 angstroms, and

a lubricating layer adhered to the antireflection coating on a side opposite to the substrate, said lubricating layer having a thickness of less than about 200 angstroms and a bulk surface energy of less than about 30 dynes/cm.

13. The light transmissive body of claim 12 further comprising a hardcoat layer between the substrate and the multilayer antireflection coating, wherein the substrate is polyester and said multilayer antireflection coating comprises two pairs of layers,

a first pair having, in order,

the first layer, which is closest to the substrate and is conductive transparent inorganic oxide having an index of refraction of from 1.88 to 2.15 and a thickness of from 150 to 500 angstroms, and

the second layer, which is transparent inorganic oxide having an index of refraction of from 1.4 to 1.6 and a thickness of from 150 to 500 angstroms, and

a second pair having

the third layer, which is conductive transparent inorganic oxide having an index of refraction of from 1.88 to 2.15, and

the fourth layer, which is transparent inorganic oxide having an index of refraction of from 1.4 to 1.6.

14. The light transmissive body of claim 13 wherein the first layer and the third layer are each conductive indium/tin oxide.

15. The light transmissive body of claim 13 wherein the polyester is poly(ethyleneterephthalate).

16. A light transmissive body having antireflection properties comprising

a web of a light transmissive substrate presenting a surface sought to be antireflected

a multilayer antireflection coating adherent to said surface, said antireflection coating comprising

a first layer closer to the substrate comprising light transmissive inorganic material having an index of refraction of from 1.7 to 2.6 and a thickness of from about 100 to 1500 angstroms,

a second layer in contact with said first layer on a side opposite to the substrate, said second layer comprising light transmissive inorganic material having an index of refraction of from 1.29 to 1.7 and a thickness of from 100 to 1500 angstroms,

a third layer in contact with the second layer on a side opposite to the first layer, said third layer comprising light transmissive inorganic material having an index of refraction in the range of 1.7 to 2.6 and a thickness in the range of 500 to 1500 angstroms, at least one of said first and third layers being electrically conductive,

a fourth layer in contact with the third layer on a side opposite to the second layer, said fourth layer comprising light transmissive inorganic material having an index of refraction in the range of 1.29 to 1.7 and a thickness in the range of 500 to 1500 angstroms, and

a lubricating layer adhered to the antireflection coating on a side opposite to the substrate, said lubricating layer having a thickness of less than about 200 angstroms and a bulk surface energy of less than about 30 dynes/cm.

17. A durable body having antireflection properties comprising

a polymer substrate presenting a surface sought to be antireflected,

a hardcoat layer formed on said surface to provide structural strength, the substrate and hardcoat layer being formed into a web,

a multilayer antireflection coating on said hardcoat layer comprising two or more immediately adjacent pairs of layers, each layer of the antireflection coating having a thickness of less than 1500 angstroms, each such pair having, in order,

a first layer of transparent inorganic material having an index of refraction of from 1.7 to 2.6 and a thickness of from about 50 to 1500 angstroms, the first layer being the closer layer to the polymer substrate within said pair of layers, and

a second layer of transparent inorganic material having an index of refraction of from 1.29 to 1.7 and a thickness of from 50 to 1500 angstroms, at least one of said first and second layers being electrically conductive, with

a lubricating layer having a surface energy not greater than 40 dynes/cm on a side of the multilayer antireflection coating opposite to the polymer substrate.