Electronic liquid leak detector

• US 5,744,701 A
• Filed: 01/20/1995
• Issued: 04/28/1998
• Est. Priority Date: 01/20/1995
• Status: Expired due to Term

• Current Assignee: Toro Company (Toro)
• Original Assignee: Toro Company (Toro)
• Inventors: Lonn, Dana R., Petersen, Walter J., Peterson, Daniel E.
• Primary Examiner(s): Biegel, Ronald L.
• Application Number:
  US08/375,760
• Time in Patent Office: 1,194 Days
• Field of Search: 73/49, 73/2 T, 73/313, 73/317, 73/318, 73/319, 73/40, 73/49.2 R, 364/509, 364/510
• US Class Current: 73/49.2
• CPC Class Codes: A01D 34/60 fluid
• CPC Class Codes: G01M 3/3245 using a level monitoring device G01M3/3272 takes precedence

Abstract

A leak detector apparatus 10 is disclosed which measures changes in fluid level in a tube 54 substantially located within a reservoir 29 of hydraulic fluid. The tube 54 has a first end which is open to the atmosphere and a second end which is submerged in the hydraulic fluid. The reservoir 29 is selectively sealed, therefore changes in the volume of the fluid within the reservoir 29 cause the fluid level within the tube 54 to change in accordance with the principles of a manometer. A measuring device is utilized to determine the level of the fluid within the tube 54, wherein the measurement device can include a float 22 having a magnet 23 located thereon interacting with a linear array of Hall effect sensors 24. A controllable venting valve 28 is provided through the reservoir 29 to equalize the pressure within the tank with the external ambient pressure. The opening and closing of the venting valve 28 is controlled by an electronic controller device 30 that uses float position and hydraulic fluid temperature as inputs, among others. Accordingly, the float position can be reset within the tube to extend the range, thereby creating a virtual column.

Claims

1. An apparatus for measuring the fluid volume in a reservoir having at least one wall, comprising:

a) a first column having a first end and a second end, wherein said first end extends through the reservoir and is in fluid communication with the external atmosphere, and wherein said second end extends beneath the surface of the fluid and is in fluid communication with the fluid;

b) measuring means for measuring the level of the fluid within said first column;

c) electrically controllable fluid communication means, located through a wall of the reservoir, for selectively venting the atmosphere within the reservoir to the external atmosphere; and

d) wherein the air pressure within the reservoir moves toward equilibrium with the external atmosphere when said controllable fluid communication means vent, whereby any elevated or decreased levels of fluid within said first column may be normalized and said column operates as a virtual column.

2. The apparatus of claim 1, wherein said measuring means includes a float slidably engaged within said first column, wherein said float moves within said column in response to changes of volumes of fluid within the reservoir.

3. The apparatus of claim 2, wherein said measuring means further includes:

a) a magnet cooperatively connected to said float; and

b) a plurality of sensing devices arranged proximate said first column, wherein when said magnet is at the same level as one of said sensing devices, then said sensing device provides a proximate signal.

4. The apparatus of claim 3, wherein said sensing devices are Hall effect devices.

5. The apparatus of claim 1:

wherein said first column is sized and configured to reduce the free surface of the fluid within the reservoir in order to amplify changes in fluid volume, wherein changes in small volumes of fluid within the reservoir can be detected by said measuring means.

6. The apparatus of claim 1, further comprising a temperature sensor, wherein compensation for thermal expansion and contraction of the fluid is provided.

7. The apparatus of claim 1, further comprising a second column, wherein the volume of the second column can be selectively added to said first column, whereby operating fluid volume changes are amplified to a lesser degree within said first column.

8. The apparatus of claim 1, wherein said first column is located substantially within the reservoir.

9. The apparatus of claim 1,

a) wherein said measuring means comprises:

i) a magnet cooperatively connected to said float; and

ii) a plurality of sensing devices arranged proximate said first column, wherein when said magnet is at the same level as one of said sensing devices, said sensing device provides a proximate signal; and

b) further comprising a temperature sensor, wherein compensation for thermal expansion and contraction of the fluid is provided.

10. An apparatus for measuring volume changes of hydraulic fluid in a reservoir tank, of the type utilized on a turf maintenance vehicle, the apparatus comprising:

a) a reservoir tank having one or more sides and a top, said tank containing fluid which defines a first volume of air between the surface of the fluid and said sides and top of said tank;

b) a first column, said first column having a first end extending through said reservoir, wherein said first column is in fluid communication with external atmosphere, and a second end arranged and configured to be located below the surface of the fluid level within said tank, whereby changes in the fluid volume in the tank increase or decrease the first volume of air thereby changing the air pressure which varies the fluid level within said first column;

c) measuring means for measuring the level of fluid within said first column and for generating a detect signal responsive to the level of fluid in said first column;

d) processing means for receiving said detect signal, wherein the level of the hydraulic fluid within said first column is determined, and for determining changes in the fluid volume; and

e) electrically controllable fluid communication means, located through said tank, for venting the atmosphere within said tank to the external atmosphere, wherein the pressure between the two tends to equalize, whereby any elevated or decreased levels of fluid within said first column may be normalized and said first column is operable as a column with an increased measuring range.

11. The apparatus of claim 10, wherein said measuring means includes:

a) a float slidably located within said first column, wherein said float is arranged and configured to float at the surface level of the fluid;

b) a magnet cooperatively connected to said float; and

c) a sealed column, located adjacent to and along at least a portion of said first column, said sealed column having a longitudinal axis and a plurality of Hall effect sensors arranged in a generally linear manner along said longitudinal axis, wherein said Hall effect sensors are arranged and configured to interact with said magnet and generate said detect signal when said magnet moves proximate said sensors.

12. The apparatus of claim 10, wherein said processing means determines when to vent the atmosphere by detecting a detect signal which is at or above a predetermined level within said first column and accumulates the levels before and after the fluid is normalized in order to detect leaks.

13. The apparatus of claim 10, further comprising a temperature sensor, wherein compensation for thermal expansion and contraction of the fluid is provided.

14. The apparatus of claim 10, further comprising a second column, wherein the volume of said first column can be increased to compensate for additional hydraulic fluid use.

15. The apparatus of claim 10, further comprising controller means for receiving information from a remote controller to improve the precision of the leak detector.

16. An apparatus for measuring the fluid volume in a reservoir having at least one wall, comprising:

a) a first column having a first end and second end, wherein said first end extends through the reservoir and is in fluid communication with the external atmosphere, wherein said second end extends beneath the surface of the fluid and is in fluid communication with the fluid and wherein said first column is substantially located within the reservoir;

b) measuring means for measuring the level of the fluid within said first column wherein said first column is sized and configured to reduce the free surface of the fluid within the reservoir in order to amplify changes in fluid volume, wherein small volume changes of fluid within the reservoir can be detected by said measuring means; and

c) electrically controllable fluid communication means, located through a wall of the reservoir, for controllably venting the atmosphere within the reservoir to the external atmosphere, wherein the pressure within the reservoir moves toward equilibrium with the external atmosphere, whereby any elevated or decreased level of fluid within said first column may be normalized and said first column operates as a column with an increased measuring range.

17. The apparatus of claim 16, further comprising

a) a temperature sensor operatively located within the fluid;

and

b) processing means, operatively connected to said measuring means, said controllable fluid communication means, and said temperature sensor, for determining the virtual level of the fluid, selectively operating said controllable fluid communication means, and compensating for temperature changes of the fluid.

18. The apparatus of claim 17, wherein said measuring means includes a float slidably engaged within said column, wherein said float moves within said tube in response to changes of levels of fluid within said sealed vessel.

19. The apparatus of claim 18, wherein said measuring means further includes:

a) a magnet cooperatively connected to said float; and

b) a plurality of sensing devices arranged proximate said first column, wherein when said magnet is at the same level as one of said sensing devices, then said sensing device provides a proximate signal.

20. The apparatus of claim 19, wherein said sensing devices are Hall effect devices.

21. The apparatus of claim 20, wherein a gasket is used to provide fluid communication between said first and second column.

22. The apparatus of claim 16, further comprising a second column, wherein the volume of the second column can be selectively added to said first column, whereby operating fluid volume changes are amplified to a lesser degree within said column.

23. The apparatus of claim 16, further comprising controller means for receiving information from a remote controller to improve the precision of the leak detector.

24. The apparatus of claim 16,

a) wherein said measuring means comprises:

i) a magnet cooperatively connected to said float; and

ii) a plurality of sensing devices arranged proximate said tube, wherein when said magnet is at the same level as one of said sensing devices, said sensing device provides a proximate signal; and

b) further comprising a temperature sensor, wherein compensation for thermal expansion and contraction of the fluid is provided.

25. A hydraulic fluid system for a turf maintenance vehicle, comprising:

a) a reservoir for hydraulic fluid;

b) a pump in fluid communication with said reservoir;

c) a valve system for selectively placing hydraulic fluid from said pump in fluid communication with a work piece;

d) a return system for returning hydraulic fluid from said work pieces to said reservoir;

e) a first column having a first end and a second end, wherein said first end extends through the reservoir and is in fluid communication with the external atmosphere, and wherein said second end extends beneath the surface of the fluid and is in fluid communication with the fluid;

f) measuring means for measuring the level of the fluid within said first column; and

g) electrically controllable fluid communication means, located through a wall of the reservoir, for venting the atmosphere within the reservoir to the external atmosphere; and

h) wherein the pressure between within the reservoir is moves toward equilibrium with the external atmosphere, whereby any elevated or decreased levels of fluid within said first column may be normalized and said column operates as a virtual column.

26. The apparatus of claim 25, wherein said measuring means includes a float slidably engaged within said first column, wherein said float moves within said tube in response to changes of levels of fluid within said sealed vessel.

27. The apparatus of claim 26, wherein said measuring means further includes:

a) a magnet cooperatively connected to said float; and

b) a plurality of sensing devices arranged proximate said first column, wherein when said magnet is at the same level as one of said sensing devices, then said sensing device provides a proximate signal.

28. The apparatus of claim 27, wherein said sensing devices are Hall effect devices.

29. The apparatus of claim 25 wherein said first column is sized and configured to reduce the free surface of the fluid within the reservoir in order to amplify changes in fluid volume, wherein changes in small volumes of fluid within the reservoir can be detected by said measuring means.

30. The apparatus of claim 25, further comprising a temperature sensor, wherein compensation for thermal expansion and contraction of the fluid is provided.

31. The apparatus of claim 25, further comprising a second column, wherein the volume may of the second column can be selectively added to said first column, whereby operating fluid volume changes are amplified to a lesser degree within said column.

32. The apparatus of claim 25, further comprising controller means for receiving information from a remote controller to improve the precision of the leak detector.

33. An apparatus for measuring the fluid volume in a reservoir having at least one wall, comprising:

a) a first column having a first end and a second end, wherein said first end extends through the reservoir and is in fluid communication with the external atmosphere, and wherein said second end extends beneath the surface of the fluid and is in fluid communication with the fluid;

b) measuring means for measuring the level of the fluid within said first column;

c) electrically controllable fluid communication means, located through a wall of the reservoir, for selectively venting the atmosphere within the reservoir to the external atmosphere, wherein the air pressure within the reservoir moves toward equilibrium with the external atmosphere when said controllable fluid communication means vent, whereby any elevated or decreased levels of fluid within said first column may be normalized and said column operates as a column with an increased measurement range; and

d) a temperature sensor, wherein compensation for thermal expansion and contraction of the fluid is provided.

34. An apparatus for measuring the fluid volume in a reservoir having at least one wall, comprising:

a) a first column having a first end and second end, wherein said first end extends through the reservoir and is in fluid communication with the external atmosphere, wherein said second end extends beneath the surface of the fluid and is in fluid communication with the fluid and wherein said first column is substantially located with the reservoir;

b) measuring means for measuring the level of the fluid within said first column, wherein said first column is sized and configured to reduce the free surface of the fluid within the reservoir in order to amplify changes in fluid volume, wherein small volume changes of fluid within the reservoir can be detected by said measuring means; and

c) a second column, wherein the volume of the second column can be selectively added to said first column, whereby operating fluid volume changes are amplified to a lesser degree within said first column.