Method and apparatus for testing a vehicle charge storage system

• US 5,744,938 A
• Filed: 07/16/1996
• Issued: 04/28/1998
• Est. Priority Date: 07/16/1996
• Status: Expired due to Fees

• Current Assignee: Electronic Development Inc.
• Original Assignee: Electronic Development Inc.
• Inventors: Rogers, Wesley A.
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/680,771
• Time in Patent Office: 651 Days
• Field of Search: 320/2, 320/5, 320/30, 320/32, 320/39, 320/43, 320/44, 320/48, 324/425, 324/426, 324/427, 324/432, 340/636, 429/90
• US Class Current: 320/134
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 31/005 Testing of electric installations on transport means
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/386 using test-loads
• CPC Class Codes: G01R 31/388 involving voltage measurements
• CPC Class Codes: Y10S 320/18 Indicator or display

Abstract

Method and apparatus for accurately measuring charge storage system operating conditions in a vehicle. A measurement circuit produces an electrical response at an output which varies linearly with voltage levels measured via a remote connection to the battery terminals. The circuit is calibrated to provide that electrical levels are produced at the output only over a voltage range above a specified voltage level at the battery terminals in order to improve the resolution in detecting these levels using a standard electrical level detector such an ammeter or voltmeter. The measurement circuit is connected to a display circuit for indicating at least one charge storage system operating condition based on the terminal voltage of the battery. Alternatively, the measurement circuit may be connected to a display circuit for indicating the specific gravity of the battery based on the terminal voltage of the battery.

Claims

1. An apparatus for testing a charge storage system in a vehicle, said apparatus comprising:

a measurement circuit for measuring a terminal voltage of a battery in the vehicle, said circuit providing an output which varies in linear relation to the terminal voltage of the battery within an expected range of voltages, wherein said output is provided only when the terminal voltage of the battery exceeds a threshold level;

a display circuit for indicating at least one charge storage system operating condition based on the terminal voltage of the battery, said display circuit being electrically connected to the output of the measurement circuit; and

means for electrically connecting said measurement circuit to the battery.

2. The apparatus of claim 1, wherein said connection means comprises means for connecting said measurement circuit to a cigarette lighter socket of the vehicle, wherein said lighter socket is electrically connected to the battery.

3. The apparatus of claim 1, wherein said connection means comprises means for connecting said measurement circuit to a fused accessory load of the vehicle, wherein said fused accessory load is electrically connected to the battery.

4. The apparatus of claim 1, wherein the display circuit comprises an ammeter for indicating said at least one charge storage system operating condition on at least one scale.

5. The apparatus of claim 4, wherein said ammeter comprises a deflecting needle, wherein the deflecting needle indicates said at least one charge storage system operating condition on said at least one scale.

6. The apparatus of claim 4, wherein said ammeter comprises a light emitting diode array, wherein the light emitting diode array indicates said at least one charge storage system operating condition on said at least one scale.

7. The apparatus of claim 4, wherein said at least one charge storage system operating condition comprises a battery percent charge level measurement and said at least one scale comprises a battery percent charge level scale.

8. The apparatus of claim 4, wherein said at least one charge storage system operating condition comprises a charging system health measurement and said at least one scale comprises a charging system health scale.

9. The apparatus of claim 4, wherein said at least one charge storage system operating condition comprises a battery health measurement and said at least one scale comprises a battery health scale.

10. The apparatus of claim 4, wherein said at least one charge storage system operating condition comprises three charge storage system operating conditions, a battery percent charge level measurement, a charging system health measurement and a battery health measurement, and wherein said at least one scale comprises three scales, a battery percent charge level scale, a charging system health scale and a battery health scale.

11. The apparatus of claim 1, wherein said measurement circuit comprises a series path including a first and a second zener diode.

12. The apparatus of claim 11, wherein said first zener diode has a first break down voltage which varies with temperature, and wherein said second zener diode has a second break down voltage which varies with temperature, and wherein said apparatus further comprises means to compensate for variations in said first and second break down voltages.

13. The apparatus of claim 12, wherein said compensation means comprises a diode connected in series with said first and second zener diodes.

14. The apparatus of claim 1, wherein said measurement circuit comprises a first and a second transistor, wherein the first transistor includes a first base, said first base being electrically connected to a voltage divider circuit, and wherein the second transistor includes a second base, said second base being electrically connected to a collector of said first transistor.

15. The apparatus of claim 14, wherein said first transistor has a first current gain which varies with temperature, and wherein said second transistor has a second current gain which varies with temperature, and wherein said voltage divider circuit comprises means to compensate for variations in said first and second current gains.

16. The apparatus of claim 15, wherein said compensation means comprises a thermistor.

17. An apparatus for testing a specific gravity of a battery in a vehicle, said apparatus comprising:

a measurement circuit for measuring a terminal voltage of a battery in the vehicle, said circuit providing an output which varies in linear relation to the terminal voltage of the battery within an expected range of voltages, wherein said output is provided only when the terminal voltage of the battery exceeds a threshold level;

a display circuit for indicating the specific gravity of the battery based on the terminal voltage of the battery, said display circuit being electrically connected to the output of the measurement circuit; and

means for electrically connecting said measurement circuit to the battery.

18. The apparatus of claim 17, wherein the display circuit comprises:

a digital display; and

a driver circuit electrically connecting said digital display.

19. The apparatus of claim 17, wherein said connection means comprises means for connecting said measurement circuit to a fused accessory load of the vehicle, wherein said fused accessory load is electrically connected to the battery.

20. The apparatus of claim 17, wherein said connection means comprises means for connecting said measurement circuit to a cigarette lighter socket of the vehicle, wherein said lighter socket is electrically connected to the battery.

21. The apparatus of claim 17, wherein said measurement circuit comprises a series path including a first and a second zener diode.

22. The apparatus of claim 17, wherein said measurement circuit comprises a first and a second transistor, wherein the first transistor includes a first base, said first base being electrically connected to a voltage divider circuit, and wherein the second transistor includes a second base, said second base being electrically connected to a collector of said first transistor.

23. The apparatus of claim 17, further comprising means to calibrate said display circuit.

24. The apparatus of claim 23, wherein said calibration means comprises:

a voltage regulator; and

a voltage divider circuit.

25. A method for testing a charge storage system in a vehicle, said method comprising:

electrically connecting a test meter to a battery in the vehicle, wherein said test meter includes a display having at least one scale for displaying at least one charge storage system operating condition, and a measuring circuit which provides an output that varies in linear relation to a terminal voltage of the battery within an expected range of voltages, wherein said output is provided only when the terminal voltage of the battery exceeds a threshold level;

measuring the terminal voltage of the battery using said test meter;

determining at least one charge storage system operating condition based on the terminal voltage of the battery; and

displaying said at least one charge storage system operating condition on said at least one scale.