System for dissipating heat from a power supply

• US 5,745,041 A
• Filed: 05/08/1997
• Issued: 04/28/1998
• Est. Priority Date: 07/11/1995
• Status: Expired due to Term

• Current Assignee: Dell USA LP (Dell Technologies Inc.)
• Original Assignee: Dell USA LP (Dell Technologies Inc.)
• Inventors: Moss, David L.
• Primary Examiner(s): Hofsass, Jeffery
• Assistant Examiner(s): GOINS, DAVETTA WOODS
• Application Number:
  US08/853,192
• Time in Patent Office: 355 Days
• Field of Search: 340/635, 340/648, 340/504, 340/507, 340/621, 361/687, 361/695, 361/684, 361/688, 361/694
• US Class Current: 340/635
• CPC Class Codes: H05K 7/2019 Fan safe systems, e.g. mechanical devices for non stop cooling

Abstract

A system for dissipating heat from a power supply enclosed within a housing having an air inlet and outlet. The system includes fans disposed in a plenum structure adapted to fit over the housing to thereby establish air communication between the fans and the housing inlet so that operation of the fans causes air to flow through the inlet, the power supply, and out through the outlet, thereby dissipating heat from the power supply. Each fan is operable independent of any other of the fans. The relationship between the fans may be serial, parallel, or a combination of serial and parallel. The fans are monitored to detect failure of any of the fans and, upon such detection, an alert is activated.

Claims

1. Apparatus for dissipating heat from a power supply mounted in a chassis, the power supply enclosed in a housing that includes at least one opening and a main fan for drawing air through the opening for cooling the power supply, the apparatus comprising:

a plenum structure configured to fit over said housing in the chassis;

at least one auxiliary fan mounted in said plenum structure adjacent to and in a stacked position with the main fan for moving air through said at least one opening so that air passes over said power supply resulting from operation of the main fan and the auxiliary fan; and

means for signaling malfunction of said auxiliary fan to a user.

2. The apparatus of claim 1 wherein said signaling means comprises:

circuitry for detecting malfunction of said auxiliary fan; and

means operatively connected to said circuitry for generating a user alert upon said malfunction detection.

3. The apparatus of claim 2 further comprising a computer display operatively connected to said alert generating means, said alert comprising a notice that appears on said display.

4. The apparatus of claim 2 wherein said detecting circuitry comprises at least one current sensor for determining whether the current passing through the motor of said auxiliary fan is within a predetermined range.

5. The apparatus of claim 2 wherein said detecting circuitry comprises at least one voltage sensor for determining whether the voltage potential across the motor of said auxiliary fan is within a predetermined range.

6. The apparatus of claim 1 wherein said at least one fan comprises two fans located in a parallel relationship for moving air through said auxiliary opening.

7. The apparatus of claim 1 wherein said at least one fan comprises two fans located in a serial relationship for moving air through said auxiliary opening.

8. The apparatus of claim 1 wherein said auxiliary fan moves said air through said opening into said housing.

9. The apparatus of claim 1 wherein said at least one fan moves said air through said opening out of said housing.

10. Apparatus for dissipating heat from a power supply mounted in a chassis, the power supply being enclosed in a housing that includes at least one opening and a main fan for drawing air through the opening for cooling the power supply, the apparatus comprising:

a plenum structure configured to retro-fit over said housing mounted in a chassis, and defining a cavity for receiving said housing

first and second auxiliary fans mounted in said plenum structure adjacent to and in a stacked position with the main fan for location over said at least one opening, said auxiliary fans being configured for moving air through said at least one opening so that air passes over said power supply resulting from operation of the main fan and the auxiliary fans;

such that upon malfunction of one of said auxiliary fans, the other auxiliary fan and the main fan enable a sufficient amount of air to pass over said power supply to adequately dissipate heat therefrom; and

means for signaling malfunction of one of said auxiliary fans to a user.

11. The apparatus of claim 10 wherein upon malfunction of said main fan, said auxiliary fans, individually or in combination, operate to enable a sufficient amount of air to pass over said power supply to adequately dissipate heat therefrom.

12. The apparatus of claim 10 wherein said signaling means comprises:

circuitry for detecting malfunction of either or both of said auxiliary fans; and

means operatively connected to said circuitry for generating a user alert upon said malfunction detection.

13. The apparatus of claim 12 further comprising a computer display operatively connected to said alert generating means, said alert comprising a notice that appears on said display.

14. The apparatus of claim 12 wherein said detecting circuitry comprises current sensors for determining whether the current passing through the motors of said at auxiliary fans is within a predetermined range.

15. The apparatus of claim 12 wherein said detecting circuitry comprises voltage sensors for determining whether the voltage potential across the motors of said auxiliary fans is within a predetermined range.

16. The apparatus of claim 10 wherein said auxiliary fans are located in a parallel relationship for moving air through said at least one opening.

17. The apparatus of claim 10 wherein said auxiliary fans are located in a serial relationship for moving air through said at least one opening.

18. Apparatus for dissipating heat from a power supply mounted in a chassis of a personal computer, said computer having a display, the apparatus comprising:

a housing enclosing said power supply, said housing including at least one opening and a main fan for drawing air through the opening for cooling the power supply;

a plenum structure configured to fit over said housing in the chassis, said plenum structure defining a cavity for receiving said housing, and including first and second auxiliary fans for location adjacent to and in a stacked position with said main fan, said auxiliary fans being configured for moving air through said housing and said at least one opening so that air passes over said power supply resulting from operation of the main fan and the auxiliary fans;

such that upon malfunction of one of said auxiliary fans, the other auxiliary fan and the main fan enable a sufficient amount of air to pass over said power supply to adequately dissipate heat therefrom;

circuitry for detecting malfunction of one of said auxiliary fans; and

means operatively connected to said circuitry for generating a user alert in the form of a notice on said display upon said malfunction detection.

19. The apparatus of claim 18 wherein upon malfunction of said main fan, said auxiliary fans, individually or in combination, operate to enable a sufficient amount of air to pass over said power supply to adequately dissipate heat therefrom.

20. The apparatus of claim 18 wherein said auxiliary fans are located in a parallel relationship for moving air through said at least one opening.

21. The apparatus of claim 18 wherein said auxiliary fans are located in a serial relationship for moving air through said at least one opening.

22. A method for dissipating heat from a power supply, said power supply enclosed within a housing mounted in a chassis, said housing including at least one opening and a main fan, the method comprising the steps of:

fitting a plenum structure over said at least one opening of said housing in the chassis such that a cavity defined by said plenum receives said housing, and auxiliary fans mounted in said plenum structure are positioned adjacent to and in a stacked relationship with the main fan for moving air through said at least one opening so that air passes over said power supply resulting from operation of the main fan and the auxiliary fans, such that upon malfunction of one of said auxiliary fans, the other auxiliary fan and the main fan enable a sufficient amount of air to pass over said power supply to adequately dissipate heat therefrom; and

signaling said malfunction of at least one of said auxiliary fans to a user.

23. The method of claim 22 wherein upon malfunction of said main fan, said auxiliary fans, individually or in combination, operate to enable a sufficient amount of air to pass over said power supply to adequately dissipate heat therefrom.

24. The apparatus of claim 22 wherein said signaling comprises:

detecting malfunction of either of both of said auxiliary fans; and

generating a user alert upon said malfunction detection.