DC-to-DC converter functioning in a pulse-skipping mode with low power consumption and PWM inhibit

• US 5,745,352 A
• Filed: 12/23/1996
• Issued: 04/28/1998
• Est. Priority Date: 10/27/1994
• Status: Expired due to Term

• Current Assignee: SGS-Thomson Microelectronics (STMicroelectronics NV), SGS-Thomson Microelectronics, S.R.L. (STMicroelectronics NV)
• Original Assignee: SGS-Thomson Microelectronics, S.R.L. (STMicroelectronics NV)
• Inventors: Borghi, Maria Rosa, Rigazio, Luca, Sandri, Paolo
• Primary Examiner(s): Hecker, Stuart N.
• Application Number:
  US08/772,303
• Time in Patent Office: 491 Days
• Field of Search: 363/41, 363/74, 363/78, 363/80, 363/131, 323/222, 323/285
• US Class Current: 363/41
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

Switching losses in a DC-to-DC converter idling in a pulse-skipping mode are reduced by inhibiting any intervening turn-off command by a PWM control loop of the converter for as long as the current through the inductor of the converter remains below a minimum threshold value set by a dedicated comparator. The method is implemented by employing a comparator with a certain hysteresis and by logically masking the switching to a logic "0" of a high frequency clock (switching) signal of the converter for the entire period of time the current in the inductor remains below the minimum threshold.

Claims

1. A method for reducing switching losses in a DC-to-DC converter with a current mode PWM control loop when idle which comprises fixing a certain minimum threshold value of the current flowing through the inductor of the converter, below which the overall switching frequency is reduced, inhibiting any intervening turn-off command of the switch of the converter by the PWM control loop as long as the current through the inductor remains below said minimum threshold value.

2. A method as defined in claim 1, wherein said inhibiting is implemented by masking the switching to a logic "0" of a high frequency timing signal of the converter for the entire period of time said current remains below said minimum threshold value.

3. The method of claim 1, wherein said converter is a buck converter.

4. The method of claim 1, wherein said minimum threshold value is defined by sensing the voltage drop across a resistor which is in series with the inductor.

5. The method of claim 1, wherein said reduction of the overall switching frequency is accomplished by pulse skipping.

6. The method of claim 1, wherein said inhibiting step is performed without inhibiting clock pulses.

7. The method of claim 1, wherein said inhibiting step is performed by inhibiting clock pulses.

10. A converter as defined in claim 4, wherein said logic means mask the transition to "0" of said clock or local oscillator signal.

8. A DC-to-DC static converter composed of a power section which comprises at least a switch driven at a switching frequency set by a clock or local oscillator signal, an inductor, a discharge diode, an output storage capacitor, a PWM control loop suitable to control the duty-cycle of said switch by commanding the turning off in function of the current level in the inductor and of the output voltage of the converter, and a control circuit for reducing the overall switching frequency during idle periods as long as the current in the inductor remains below a minimum threshold value set by a comparator, comprising logic means capable of inhibiting any turn-off command of said PWM control loop switch of the converter for as long as the current in the inductor remains below said minimum threshold value.

9. The converter of claim 8, wherein said switch is a power field-effect transistor.

11. A method for operating a power converter, comprising the steps of:

(A.) sensing the level of output to a load;

(B.) under normal load conditions, operating a pulse-width modulator circuit, in dependence on said sensing step (A.), to switch a switching transistor which drives an inductor, and thereby provide at least a desired level of output to the load; and

(C.) under low load conditions, inhibiting turn-off of said transistor is inhibited for as long as the current through said inductor is below a threshold value;

whereby switching losses are minimized.

12. The method of claim 11, wherein said transistor is a power field-effect transistor.

13. The method of claim 11, wherein said inhibiting step is performed without inhibiting clock pulses.

14. The method of claim 11, wherein said sensing step uses a resistor which is connected in series with said inductor, and a comparator connected to sense the voltage across said resistor.

15. The method of claim 11, wherein said inductor is connected in a buck converter configuration.

16. A power converter circuit comprising:

a load connection for applying an electrical power output to a load;

at least one inductor element, and a switching transistor connected to drive said inductor element;

sensing circuitry which senses the current through said inductor element; and

a pulse-width modulator circuit, operatively connected to receive an input from said sensing element, and operatively connected to repeatedly switch said transistor, under normal conditions, to provide at least a desired level of output to said load connection;

and further comprising inhibit logic operatively connected to prevent said transistor from turning off, under low load conditions, for as long as the current through said inductor is below a threshold value.

17. The circuit of claim 16, wherein said sensing circuitry comprises a resistor which is connected in series with said inductor, and a comparator connected to sense the voltage across said resistor.

18. The circuit of claim 16, wherein said transistor is a power field-effect transistor.

19. The circuit of claim 16, wherein said inductor is connected in a buck converter configuration.

20. A static DC-to-DC converter composed of a power section which comprises at least a switch switching at a frequency set by a clock or local oscillator timing signal, an inductor, a discharge diode and an output storage capacitor charged by the discharge current of said inductor, a PWM control loop comprising an error amplifier and a comparator for controlling the duty-cycle of said switch in function of the current in the inductor as detected by a sensing resistance and the output voltage on said storage capacitor, a flip-flop driving said switch and having a "set" input to receive said timing signal and a reset input for receiving a control signal produced by said PWM control loop, at least a second comparator, the inputs of which are functionally connected to said sensing resistance, characterized by comprising

a first OR logic circuit having a first input connected to the output of said second comparator, a second input to which a drive signal of said switch is applied and an output;

a second AND logic circuit having a first input connected to the output of said first OR logic circuit, a second input connected to an output of said PWM control loop and an output connected to said reset input of said driving flip-flop;

a third NAND logic circuit having a first input connected to the output of said first OR logic circuit, a second input connected to said set input of said flip-flop and an output;

a fourth NAND logic circuit having an input connected to an output of said flip-flop, a second input connected to the output of said third NAND logic circuit and an output connected to a control terminal of said switch.