Remotely controlled stump cutter or similar apparatus

• US 5,746,261 A
• Filed: 12/18/1996
• Issued: 05/05/1998
• Est. Priority Date: 12/29/1994
• Status: Expired due to Term

• Current Assignee: Rayco Manufacturing Inc. (Stellex Capital Management LP)
• Original Assignee: John M. Bowling
• Inventors: Bowling, John M.
• Primary Examiner(s): BRAY, WAYMOND D
• Application Number:
  US08/768,510
• Time in Patent Office: 503 Days
• Field of Search: 144/24.12, 144/334, 144/356, 37/302, 241/101.74, 56/2, 56/10.2 A, 56/10.7, 56/10.8, 56/11.9, 56/DIG. 15
• US Class Current: 144/24.12
• CPC Class Codes: A01B 13/00 Ploughs or like machines for special purposes for drainage E02B11/02; Ditch diggers, trench ploughs, forestry ploughs, ploughs for land or marsh reclamation machines for aerating meadows A01B45/02; making furrows A01C5/00; dredging machines in general E02F
• CPC Class Codes: A01B 63/00 Lifting or adjusting devices or arrangements for agricultural machines or implements lifting mechanisms for the cutter-bar of a mower A01D34/24; adjusting devices for the cutter-bar of a mower A01D34/28; constructional features of lifting devices per se B66F
• CPC Class Codes: A01G 23/067 by comminuting the tree stumps
• CPC Class Codes: B27G 21/00 Safety guards or devices specially designed for other wood-working machines auxiliary devices facilitating proper operation of said wood-working machines

Abstract

The present invention is directed to an operator'"'"'s station from which a user may control the operation of a stump cutter or machines wherein the operator'"'"'s station comprises: a control panel including at least one machine control switch or actuator; a controller for receiving commands from the control panel and in turn causing a stump cutter or machine to implement the commands; and, a wireless coupling of the control panel to the controller which is only operative in a pre-determined zone or area.

Claims

1. A wireless remote control system for a stump cutter comprising:

an operator'"'"'s station having a first wireless communications link;

a control system interface coupled to said stump cutter;

a second wireless communications link coupled to said control system interface; and

at least one electro-mechanical transducer coupled to both said stump cutter and said control system interface;

wherein said second wireless communications link receives commands from said operator'"'"'s station via said first wireless communications link, said control system interface interprets said received commands and communicates with said at least one electro-mechanical transducer, wherein said at least one electro-mechanical transducer controls said stump cutter accordingly; and

wherein said stump cutter may only be controlled by said operator'"'"'s station when said operator'"'"'s station is within a predefined zone of operation.

2. A wireless remote control system as recited in claim 1, wherein

said first communication link includes a radio frequency transmitter for translating electrical signals representative of user commands into radio frequency signals for emission;

and

said second communication link includes at least one radio frequency receiver for translating radio frequency signals into electrical signals representative of user commands.

3. A wireless remote control system as recited in claim 2, wherein

said first communication link further includes a radio frequency receiver for translating radio frequency signals representative of feedback from said stump cutter into electrical signals;

and said second communication link further includes at least one radio frequency transmitter for translating electrical signals representative of feedback from said stump cutter into radio frequency signals for emission.

4. A wireless remote control system as recited in claim 1, wherein said first and second wireless communication links utilize a communications medium selected from the group consisting of subsonic frequency, ultrasonic frequency, microwave frequency and laser frequency.

5. A wireless remote control system as recited in claim 2, wherein said operator'"'"'s station further comprises:

at least one actuator for user input;

an encoder, having an input and an output, said at least one actuator coupled to said encoder input; and

said encoder output is coupled to said first wireless communication link;

wherein said encoder translates user input from said at least one actuator into appropriate signals for transmission by said first wireless communication link.

6. A wireless remote control system as recited in claim 2, wherein said control system interface:

determines and monitors the strength of said radio frequency signals received by said second communication link;

calculates the users distance from said stump cutter, as represented by the distance between said first communication link and said second communication link, based upon said radio frequency signal strength; and

prevents operation of said stump cutter if said user is not within a predetermined minimum and maximum distance from said stump cutter.

7. A wireless remote control system as recited in claim 2, wherein said first communication link emits radio frequency signals representative of feedback which are received by said second communication link;

and

wherein said control system interface determines and monitors the strength of said radio frequency signals received by said second communication link;

calculates the users distance from said stump cutter based upon said radio frequency signal strength; and

prevents operation of said stump cutter if said user is not within a predetermined minimum and maximum distance from said stump cutter.

8. A wireless remote control system as recited in claim 3, wherein said second communication link emits radio frequency signals representative of feedback which are received by said first communication link;

wherein in response to feedback received from said second communication link, said operator'"'"'s station emits radio frequency signals acknowledging receipt of said feedback from said second communication link;

wherein said control system interface allows said stump cutter to function as long as said radio frequency signal acknowledgment is received from said operator'"'"'s station.

9. A wireless remote control system as recited in claim 3, wherein said control system interface:

determines and monitors the strength of said radio frequency signals representative of user commands and feedback received by said second communication link;

calculates the users distance from said stump cutter based upon said radio frequency signal strength; and

prevents operation of said stump cutter if said user is not within a predetermined minimum and maximum distance from said stump cutter.

10. A wireless remote control system as recited in claim 6 or 7, wherein said stump cutter remains inoperable after said operator'"'"'s station surpasses said predetermined minimum and maximum distances until said operator'"'"'s station is returned to within said predetermined minimum and maximum distances and said user manually restarts said stump cutter.

11. A wireless remote control system as recited in claim 1, wherein

said first communication link includes an infrared emitter for translating electrical signals representative of user commands into infrared light for emission;

and

said second communication link includes at least one infrared detector for translating infrared light representative of user commands into electrical signals.

12. A wireless remote control system as recited in claim 11, wherein said operator'"'"'s station further comprises:

at least one actuator for user input;

an encoder, having an input and an output, said at least one actuator coupled to said encoder input; and

said encoder output is coupled to said first wireless communication link;

wherein said encoder translates user input from said at least one actuator into appropriate signals for transmission by said first wireless communication link.

13. A wireless remote control system as recited in claim 11, wherein said first communication link further includes an infrared detector for translating infrared light representative of feedback from said stump cutter into electrical signals;

and

said second communication link further includes at least one infrared emitter for translating electrical signals representative of feedback from said stump cutter into infrared light for emission.

14. A wireless remote control system as recited in claim 11, wherein said at least one infrared detector of said second communication link is coupled to said stump cutter in a predetermined position which prevents communication with said stump cutter by said operator'"'"'s station unless said operator'"'"'s station is within a predetermined safety area in relation to said stump cutter.

15. A wireless remote control system as recited in claim 14, wherein said stump cutter will cease current operation upon said operator'"'"'s station being moved by the user out of said predetermined safety area in relation to said stump cutter.

16. A wireless remote control system as recited in claim 15, wherein said predetermined position of said at least one infrared detector limits the angle of reception of said at least one infrared detector, said angle of reception creating a boundary between an area in which communication between said first and second communication links functions and an area in which communication between said first and second communication links does not function.

17. A wireless remote control system as recited in claim 11, wherein said second communication link comprises at least two infrared detectors coupled to said stump cutter in predetermined positions, said predetermined positions of said at least two infrared detectors limit the angles of reception of said at least two infrared detectors creating a boundary on either side of said stump cutter which prevents said stump cutter from operating if said operator'"'"'s station comes within a predetermined danger area about said stump cutter.

18. A wireless remote control system as recited in claim 11, wherein said second communication link further comprises:

at least one danger zone infrared detector coupled to said stump cutter in a predetermined position which only allows communication with said operator'"'"'s station from within a predetermined danger area about said stump cutter;

wherein said at least one danger zone infrared detector is coupled to said control system interface; and

said control system interface determines and monitors the strength of the infrared signals received by said at least one danger zone infrared detector which allows said control system interface to determine the users distance from said stump cutter while within said predetermined danger area about said stump cutter;

said control system interface upon determining the user is at a safe distance from said stump cutter while within said predetermined danger area about said stump cutter, said control system interface will allow said stump cutter to operate.

19. A wireless remote control system as recited in claim 2, further comprising, a radio frequency shield coupled to said stump cutter in an orientation which creates a predetermined danger area, said radio frequency shield prevents said second communication link from receiving user commands transmitted by said first communication link when said operator'"'"'s station is within said predetermined danger area.

20. A wireless remote control system as recited in claim 19, wherein said second communication link further comprises:

at least one danger zone radio frequency receiver physically coupled to said stump cutter in a predetermined position which only allows communication with said operator'"'"'s station from within a predetermined danger area about said stump cutter;

wherein said at least one danger zone radio frequency receiver is coupled to said control system interface; and

said control system interface determines and monitors the strength of the radio frequency signals received by said at least one danger zone radio frequency receiver which allows said control system interface to determine the users distance from said stump cutter while within said predetermined danger area about said stump cutter;

said control system interface upon determining the user is at a safe distance from said stump cutter while within said predetermined danger area about said stump cutter, said control system interface will allow said stump cutter to operate.

21. A wireless remote control system as recited in claim 1, further including at least one miniature operator'"'"'s station having a first wireless communications link for use by additional personnel working about said stump cutter wherein said control system interface via said second wireless communication link detects and monitors the position of users about said stump cutter.

22. A wireless remote control system as recited in claim 2 or 11, wherein said first wireless communication link and said second wireless communication link further include:

a microprocessor for controlling and monitoring communications;

a memory bank coupled to said microprocessor for instructions and data, wherein said microprocessor reads said instructions and said microprocessor uses and manipulates said data;

an operator input transducer coupled to said microprocessor, wherein said microprocessor receives commands from the operator that are entered into said operator input transducer;

a display coupled to said microprocessor, wherein said display provides information for the operator from said microprocessor;

an encoder/decoder coupled to said microprocessor, wherein said encoder/decoder translates data to and from said microprocessor into an appropriate form for use by said first and second wireless communication links; and

a power source coupled to said microprocessor, said memory bank, said display, and said encoder/decoder.

23. A wireless remote control stump cutter comprising;

an operator'"'"'s station having a first wireless communications link;

a stump cutter;

a control system interface coupled to said stump cutter;

a second wireless communications link coupled to said control system interface; and

at least one electro-mechanical transducer coupled to both said stump cutter and said control system interface;

said second wireless communications link receives commands from said operator'"'"'s station via said first wireless communications link, said control system interface interprets said received commands and communicates with said at least one electro-mechanical transducer, wherein said at least one electro-mechanical transducer controls said stump cutter accordingly.