Ultrasonic vortex flowmeter having remote signal processing

• US 5,747,701 A
• Filed: 01/16/1997
• Issued: 05/05/1998
• Est. Priority Date: 06/12/1996
• Status: Expired due to Fees

• Current Assignee: Racine Federated, Inc. (Badger Meter Incorporated)
• Original Assignee: Asahi/America, Inc. (Asahi Yukizai Corporation)
• Inventors: Rosaen, Lars Oscar, Marsh, David Winsor, Rosaen, Eric J.
• Primary Examiner(s): Dombroske, George M.
• Assistant Examiner(s): Artis, Jewel
• Application Number:
  US08/784,712
• Time in Patent Office: 474 Days
• Field of Search: 73/861.28, 73/861.29, 73/861.23, 73/861.22, 73/637
• US Class Current: 73/861.23
• CPC Class Codes: G01F 1/3282 for detecting variations in infrasonic, sonic or ultrasonic waves, due to modulation by passing through the swirling fluid

Abstract

An improved ultrasonic vortex fluid flowmeter (10) includes a sensor housing (12) having a slip-on yoke portion which removably mates with a bluff body conduit connector (14) permanently installed in a fluid conduit to be monitored. An ultrasonic transmitter (22) and receiver (24) are respectively positioned within the legs of the yoke so as pass an ultrasonic wave through vortices (42) shed by the fluid as it flows by a bluff body (36). The slip-on yoke eliminates both the need to shut down fluid flow during meter servicing, and the potential for external contaminants entering the fluid. Control and processing circuitry (100) is disposed within a remotely located circuit housing (38) to improve overall isolation of the sensor from the fluid conduit being monitored. An Exclusive Or gate (44) is used in combination with an optimal phase range detecting means (108) for triggering a 90 degree phase shift whenever the phase difference between the transmitted wave and the received wave approaches 0 or 180 degrees.

Claims

1. A vortex flowmeter comprising:

a sensor housing connected about a fluid flow conduit;

means disposed within said conduit for generating vortices in the flow of fluid;

a transmitter positioned within said sensor housing for propagating an ultrasonic wave through said vortices;

an ultrasonic receiver positioned within said sensor housing for receiving said propagated wave;

a phase detector means disposed within a circuit housing remotely located from said sensor housing, said phase detector means being connected to said transmitter and receiver for producing an output representative of any phase difference between the transmitted wave and the received wave;

processor means disposed within said circuit housing and responsive to said phase detector means output for determining the fluid flow rate as a function of the phase difference caused by said vortices;

an optimal phase range detecting means disposed within said circuit housing and connected to said phase detector means for detecting if said phase difference is approximately 0 degrees or 180 degrees; and

a phase shifting means disposed within said circuit housing and connected to said optimal phase range detecting means for shifting the phase of the transmitter signal supplied to said phase detecting means by substantially 90 degrees.

2. The vortex flowmeter of claim 1 wherein said phase detecting means comprises an Exclusive Or gate having an output connected to a means for filtering said output into a DC component representative of the phase difference between the transmitted and received waves, and an AC component representative of the frequency of said vortices.

3. The vortex flowmeter of claim 2 wherein said optimal phase range detecting means is responsive to the amplitude of said DC component to determine if said phase difference is approximately 0 or 180 degrees.

4. The vortex flowmeter of claim 2 wherein said phase shifting means comprises a means for inverting said transmitter signal supplied to said phase detecting means, and a frequency divider for dividing said inverted signal by 2.

5. The vortex flowmeter of claim 1 wherein said sensor housing comprises a yoke dimensioned to slip about a bluff body conduit connector coupled to said fluid flow conduit.

6. The vortex flowmeter of claim 5 wherein said yoke is removably fastened about said bluff body conduit connector by a locking mechanism.

7. The vortex flowmeter of claim 5 wherein said transmitter and receiver are mounted within said yoke so as to be respectively positioned on opposing sides of said bluff body conduit connector.

8. A vortex flowmeter for measuring the flow rate of a fluid in a fluid flow conduit, said vortex flowmeter comprising:

a bluff body conduit connector coupled into said fluid flow conduit and containing a bluff body disposed to produce vortices in the flow of fluid;

a single-piece yoke dimensioned to slip about and removably mate with said bluff body conduit connector, said yoke being formed to slip about and removably mate with said bluff body conduit connector in a direction transverse to the direction of the fluid flow;

an ultrasonic transmitter and receiver disposed within said yoke so as to be respectively positioned on opposing sides of said bluff body conduit connector, and with said transmitter propagating an ultrasonic wave through said vortices for receipt by said receiver;

a phase detector means disposed within a circuit housing remotely located from said yoke, said phase detector means being connected to said transmitter and receiver for producing an output representative of any phase difference between the transmitted wave and the received wave; and

a processor means disposed within said remote circuit housing and responsive to said phase detector means output for determining the fluid flow rate as a function of the phase difference caused by said vortices.

9. The vortex flowmeter of claim 8 further comprising:

an optimal phase range detecting means disposed within said remote circuit housing and connected to said phase detector means for detecting if said phase difference is approximately 0 degrees or 180 degrees; and

a phase shifting means disposed within said remote circuit housing and connected to said optimal phase range detecting means for shifting the phase of the transmitter signal supplied to said phase detecting means by substantially 90 degrees.

10. The vortex flowmeter of claim 9 wherein said phase detecting means comprises an Exclusive Or gate having an output connected to a means for filtering said output into a DC component representative of the phase difference between the transmitted and received waves, and an AC component representative of the frequency of said vortices.

11. The vortex flowmeter of claim 10 wherein said optimal phase range detecting means is responsive to the amplitude of said DC component to determine if said phase difference is approximately 0 or 180 degrees.

12. The vortex flowmeter of claim 11 wherein said phase shifting means comprises a means for inverting said transmitter signal supplied to said phase detecting means, and a frequency divider for dividing said inverted signal by 2.

13. The vortex flowmeter of claim 8 wherein said yoke is removably fastened about said bluff body conduit connector by a locking mechanism.

14. The vortex flowmeter of claim 8 wherein said yoke is constructed entirely of noncorrosive material.