Position and velocity sensorless control for a motor generator system operated as a motor using exciter impedance

• US 5,747,971 A
• Filed: 08/08/1996
• Issued: 05/05/1998
• Est. Priority Date: 08/08/1996
• Status: Expired due to Term

• Current Assignee: Sundstrand Corporation (Rtx Corporation)
• Original Assignee: Sundstrand Corporation (Rtx Corporation)
• Inventors: Markunas, Albert L., Weber, Leland E., Rozman, Gregory I., Hanson, Michael J.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): Ponomarenko, Nicholas
• Application Number:
  US08/694,081
• Time in Patent Office: 635 Days
• Field of Search: 322/62, 322/28, 322/10, 322/20, 322/29
• US Class Current: 322/10
• CPC Class Codes: H02P 2101/30 for aircraft
• CPC Class Codes: H02P 9/02 Details of the control
• CPC Class Codes: H02P 9/08 Control of generator circuit during starting or stopping of driving means, e.g. for initiating excitation
• CPC Class Codes: H02P 9/302 Brushless excitation

Abstract

A motor generator system (120) in accordance with the invention includes a prime mover (21) for driving an output shaft (18), a main motor generator (105), having a rotor driven by the output shaft, for producing electrical power on at least one output winding (36a-36c) in response to the prime mover rotating the output shaft and for driving the output shaft in response to operation as a motor; an exciter (102) for applying excitation to a field winding (34) of the main motor generator during operation for producing electrical power on the at least one output winding and for applying current to the field winding of the main motor and generator to produce a magnetic field in the field winding during operation of the main motor generator as a motor; circuitry (122), responsive to current in a field winding (204) of the exciter, for producing an output signal representing a position of the rotor of the main motor generator driven by the output shaft; and a main inverter (114), responsive to the output signal, for commutating application of electrical current to the at least one output winding to control operation of the main motor generator during operation as a motor.

Claims

1. A motor generator system comprising:

a prime mover for driving an output shaft;

a main motor and generator having a rotor, driven by the output shaft, for producing electrical power on at least one output winding in response to the prime mover rotating the output shaft and for driving the output shaft in response to operation as a motor;

an exciter having a rotor, driven by the output shaft, for applying excitation to a field winding of the main motor generator during operation for producing electrical power on the at least one output winding and for applying current to the field winding of the main motor generator to produce a magnetic field in the field winding during operation of the main motor generator as a motor;

circuitry, responsive to current in a field winding of the exciter, for producing an output signal representing a position of the rotor of the main motor generator; and

a main inverter, responsive to the output signal, for commutating application of current to the at least one output winding to control operation of the main motor generator during operation as a motor.

2. A motor generator system in accordance with claim 1 wherein:

the circuitry is responsive to a variation in inductance of the field winding of the exciter for producing the output signal.

3. A motor generator system in accordance with claim 1 further comprising:

a periodic signal source producing a signal having a fundamental frequency above a highest commutation frequency of switching of switches in the main inverter during operation of the main motor generator as a motor, a pulse width modulator, responsive to at least the fundamental frequency of the signal having a fundamental frequency, for producing a pulse width modulated output signal having the fundamental frequency, and an exciter inverter, coupled to the field winding of the exciter and to the pulse width modulated output signal, for switching current flow through the field winding of the exciter to produce the fundamental frequency of the pulse width modulated output signal in the field winding.

4. A motor generator system in accordance with claim 3 wherein the circuitry comprises:

a first differentiation circuit, responsive to the pulse width modulated output signal and to the current in the exciter field winding, for producing an output of the slope of a change in time versus a change in current in the exciter field winding during each pulse of the pulse width modulated output signal which is a function of inductance of the exciter field winding as a function of the position of the rotor of the main motor generator; and

a transformation circuit, responsive to the output of the first differentiation circuit, for producing an output signal which is a function of the position of the rotor of the main motor generator.

5. A motor generator system in accordance with claim 4 wherein the circuitry further comprises:

a divider, coupled to the output signal of the transformation circuit, for dividing the output signal of the transformation circuit by a number of pole pairs in the field winding of the exciter to produce the output signal representing the position of the rotor of the main motor generator.

6. A motor generator system in accordance with claim 4 further comprising:

a scaling circuit, coupled between an output of the first differentiation circuit and an input of the transformation circuit, for providing an output which is a scaling of the output of the first differentiation circuit so as to be independent of variation of a direct current voltage applied to the exciter inverter to produce current flow to the field winding of the exciter.

7. A motor generator system in accordance with claim 6 further comprising:

a first summer for providing a difference between a first input and a second input on an output coupled to the pulse width modulator, the first input being from the periodic signal source and the second input being a current feedback signal representative of the current in the field winding of the exciter with the first input being amplitude modulated with a signal proportional to a speed of the rotor of the main motor generator to decrease the first input as a function of an increase in the speed of the output shaft; and

a second summer for providing a difference between a first input and a second input on an output which is applied to the scaling circuit for controlling sealing provided by the scaling circuit, the first input being a difference between positive and negative potentials of the direct current voltage applied to the exciter inverter and the second input being responsive to the current flow in the exciter winding and being a proportional to a voltage drop produced by a resistance of the field winding of the exciter in response to the flow of field current in the field winding of the exciter.

8. A motor generator system in accordance with claim 7 further comprising:

a second differentiation circuit, responsive to the output of the transformation circuit, for producing an output signal representing the speed of the rotor of the main motor generator with the output signal being the signal for amplitude modulating the fundamental frequency of the periodic signal source.

9. A motor generator system in accordance with claim 1 further comprising:

a permanent magnet generator; and

wherein

the permanent magnet generator, the exciter and the main motor and generator have three electrical phases and rotors mounted on the output shaft with the permanent magnet generator, exciter and main motor generator being brushless; and

the prime mover is a gas turbine.

10. A motor generator system in accordance with claim 2 further comprising:

a permanent magnet generator; and

wherein

the permanent magnet generator, the exciter and the main motor and generator have three electrical phases and rotors mounted on the output shaft with the permanent magnet generator, exciter and main motor generator being brushless; and

the prime mover is a gas turbine.

11. A motor generator system in accordance with claim 3 further comprising:

a permanent magnet generator; and

wherein

the permanent magnet generator, the exciter and the main motor and generator have three electrical phases and rotors mounted on the output shaft with the permanent magnet generator, exciter and main motor generator being brushless; and

the prime mover is a gas turbine.

12. A motor generator system in accordance with claim 4 further comprising:

a permanent magnet generator; and

wherein

the permanent magnet generator, the exciter and the main motor and generator have three electrical phases and rotors mounted on the output shaft with the permanent magnet generator, exciter and main motor generator being brushless; and

the prime mover is a gas turbine.

13. A motor generator system in accordance with claim 5 further comprising:

a permanent magnet generator; and

wherein

the permanent magnet generator, the exciter and the main motor and generator have three electrical phases and rotors mounted on the output shaft with the permanent magnet generator, exciter and main motor generator being brushless; and

the prime mover is a gas turbine.

14. A motor generator system in accordance with claim 6 further comprising:

a permanent magnet generator; and

wherein

the permanent magnet generator, the exciter and the main motor and generator have three electrical phases and rotors mounted on the output shaft with the permanent magnet generator, exciter and main motor generator being brushless; and

the prime mover is a gas turbine.

15. A motor generator system in accordance with claim 7 further comprising:

a permanent magnet generator; and

wherein

the permanent magnet generator, the exciter and the main motor and generator have three electrical phases and rotors mounted on the output shaft with the permanent magnet generator, exciter and main motor generator being brushless; and

the prime mover is a gas turbine.

16. A motor generator system in accordance with claim 8 further comprising:

a permanent magnet generator; and

wherein

the permanent magnet generator, the exciter and the main motor and generator have three electrical phases and rotors mounted on the output shaft with the permanent magnet generator, exciter and main motor generator being brushless; and

the prime mover is a gas turbine.

17. A method of commutation of a motor generator system having a prime mover for driving an output shaft, a main motor generator having a rotor driven by the output shaft for producing electrical power on at least one output winding in response to the prime mover rotating the output shaft and for driving the output shaft in response to operation as a motor, an exciter having a rotor, driven by the output shaft for applying excitation to a field winding of the main motor generator during operation for producing electrical power on the at least one output winding and for applying current to the field winding of the main motor generator to produce a magnetic field in the field winding during operation of the main motor generator during operation as a motor comprising:

applying excitation to a field winding of the exciter during operation of the main motor generator as a motor;

in response to the excitation of the field winding of the exciter producing a signal representing rotary position of the rotor of the main motor generator; and

commutating the flow of current in the at least one output winding of the main motor generator in response to the signal representing rotary position of the rotor of the main motor generator to operate the main motor generator to drive the output shaft.

18. A method in accordance with claim 17 wherein:

the excitation of the field winding of the exciter to produce the signal representing rotary position of the rotor of the main motor generator is responsive to variation of inductance of the field winding of the exciter as a function of rotary position of the rotor of the main motor generator; and

the variation of inductance of the field winding is transformed into the signal representing rotary position of the rotor of the main motor generator.

19. A method in accordance with claim 18 wherein:

the prime mover is an engine and the operation of the main motor generator is to start the engine.

20. A method in accordance with claim 19 wherein:

the motor generator system further comprises a permanent magnet generator; and

wherein

the permanent magnet generator, exciter and the main motor generator have three phases, are brushless and have rotors mounted on the output shaft; and

the engine being started is a gas turbine.

21. A motor generator system comprising:

a main motor generator, having a rotor mounted on a shaft, for producing electrical power on at least one output winding in response to rotation of the output shaft and for driving the output shaft in response to operation as a motor;

an exciter, having a rotor mounted on the shaft, for applying excitation to a field winding of the main motor and generator during operation for producing electrical power on the at least one output winding and for applying current to the field winding of the main motor generator to produce a magnetic field in the field winding during operation of the main motor generator as a motor;

circuitry, responsive to current in a field winding of the exciter, for producing an output signal representing a position of the rotor of the main motor generator; and

a main inverter, responsive to the output signal, for commutating application of electrical current to the at least one output winding to control operation of the main motor generator during operation as a motor.