Inductor for an electrical system

• US 5,747,981 A
• Filed: 12/02/1996
• Issued: 05/05/1998
• Est. Priority Date: 12/02/1996
• Status: Expired due to Fees

• Current Assignee: Automotive Components Holdings LLC (Ford Motor Company)
• Original Assignee: Ford Motor Company
• Inventors: Callanan, Robert J.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Patel, Rajnikant B.
• Application Number:
  US08/758,717
• Time in Patent Office: 519 Days
• Field of Search: 323/362, 323/282, 363/47, 363/48, 363/135, 363/26, 363/70, 336/210, 336/127, 336/217, 336/175, 336/211, 333/177, 333/167, 333/12, 333/25, 340/25, 340/310
• US Class Current: 323/362
• CPC Class Codes: H01F 38/023 of inductances
• CPC Class Codes: H02M 1/123 Suppression of common mode voltage or current
• CPC Class Codes: H02M 1/126 using passive filters

Abstract

In one embodiment of the present invention, an inductor comprises a core defining a first electromagnetic path, a second electromagnetic path and a third electromagnetic path, the third electromagnetic path substantially closing the first and second electromagnetic paths. The inductor also includes a first electrical coil wound about at least a portion of the first electromagnetic path and a second electrical coil wound about at least a portion of the second electromagnetic path. Another embodiment of the present invention uses the inductor in an electrical system such as a DC-to-DC converter. Inductors constructed according to the present invention can be used to provide "common mode" inductance and "differential mode" inductance in a single inductor.

Claims

1. An inductor comprising:

a core defining a first electromagnetic path, a second electromagnetic path and a third electromagnetic path, said first and second magnetic paths distinct from one another, said third electromagnetic path substantially closing said first and said second electromagnetic paths;

a first electrical coil wound about at least a portion of said first electromagnetic path; and

a second electrical coil wound about at least a portion of said second electromagnetic path;

wherein said first electromagnetic path contains a first air gap and said second electromagnetic path contains a second air gap.

2. An inductor as recited in claim 1, wherein said first electromagnetic path is defined by a first U-shaped electromagnetic core and said second electromagnetic path is defined by a second U-shaped electromagnetic core member.

3. An inductor as recited in claim 1, wherein said first electromagnetic path is defined by a first E-shaped electromagnetic core and said second electromagnetic path is defined by a second E-shaped electromagnetic core member.

4. An inductor as recited in claim 1, wherein said first electrical coil and said second electrical coil have the same number of turns.

5. An inductor as recited in claim 2, wherein said first electrical coil and said second electrical coil have the same number of turns.

6. An inductor as recited in claim 3, wherein said first electrical coil and said second electrical coil have the same number of turns.

7. An electrical apparatus comprising:

a source of voltage which switches between a relatively higher-voltage rail and a relatively lower-voltage rail;

an inductor as recited in claim 1, wherein said first coil has a first end and a second end and said second coil has a third end and a fourth end, said first end coupled to said relatively higher-voltage rail and said third end coupled to said relatively lower-voltage rail.

8. An electrical apparatus as recited in claim 7, further comprising:

a first capacitor coupled across said second and fourth ends;

a second capacitor coupled to said third end;

a third capacitor coupled to said fourth end.

9. An electrical apparatus as recited in claim 8 wherein:

said apparatus has an electrical ground;

said second capacitor is further coupled to electrical ground; and

said third capacitor is further coupled to electrical ground.

10. An electrical apparatus as recited in claim 7, wherein said first, second, third and fourth ends are assigned such that an electrical current flowing into said first end and an electrical current flowing into said third end produce opposing electromagnetic flux.

11. An electrical apparatus as recited in claim 8, wherein said first, second, third and fourth ends are assigned such that an electrical current flowing into said first end and an electrical current flowing into said third end produce opposing electromagnetic flux.

12. An inductor comprising:

a first E-core member comprising first, second and third parallel legs;

a second E-core member comprising fourth, fifth and sixth parallel legs pointing toward said first, second and third parallel legs, respectively; and

an I-core member disposed between said first and second E-core members.

13. An inductor as recited in claim 12, further comprising:

a first electrical coil wound about a said leg of said first E-core member; and

a second electrical coil wound about a said leg of said second E-core member.

14. An inductor as recited in claim 13, wherein said first and second electrical coils comprise the same number of turns.

15. An inductor as recited in claim 14, wherein at least one of said legs and said I-core member define an air gap therebetween.

16. An inductor comprising:

a first E-core member comprising first, second and third parallel legs;

a second E-core member comprising fourth, fifth and sixth parallel legs pointing toward said first, second and third parallel legs, respectively;

a first I-core member disposed between said first and fourth legs and pointing perpendicular to said first and fourth legs;

a second I-core member disposed between said third and sixth legs and pointing perpendicular to said third and sixth legs;

a first electrical coil wound about a said leg of said first E-core; and

a second electrical coil wound about a said leg of said second E-core.

17. An inductor as recited in claim 16, wherein said first electrical coil and said second electrical coil comprise the same number of turns.

18. An inductor as recited in claim 16, wherein:

said first I-core, said second leg and said fourth leg define an air gap between said first I-core and said second and fourth legs.