Combined magnetic core

• US 5,748,013 A
• Filed: 10/23/1996
• Issued: 05/05/1998
• Est. Priority Date: 10/24/1995
• Status: Expired due to Fees

• Current Assignee: Thomson-CSF (Thales SA)
• Original Assignee: Thomson-CSF (Thales SA)
• Inventors: Beauclair, Fran.cedilla.ois, Pate, Michel, Lebourgeois, Richard, Rohart, Claude, Delvinquier, Jean-Pierre
• Primary Examiner(s): Gellner, Michael L.
• Assistant Examiner(s): MAI, ANH T
• Application Number:
  US08/735,595
• Time in Patent Office: 559 Days
• Field of Search: 336/165, 336/178, 336/212, 336/233, 336/62, 252/62.62, 252/62.54, 252/62.56
• US Class Current: 336/233
• CPC Class Codes: H01F 3/14 Constrictions; Gaps, e.g. air-gaps in magnetic shunt paths H01F3/12
• CPC Class Codes: H01F 41/0246 Manufacturing of magnetic circuits by moulding or by pressing powder magnetic cores made by moulding or by pressing powder H01F27/255; soft magnetic particles H01F1/20, H01F1/36

Abstract

A magnetic core includes a body made of polycrystalline ceramic and at least one localized gap made of a composite magnetic material. The gap may be preferably fixedly joined to the body by bonding or molding. The magnetic core has applications in inductors or transformers. The inductor preferably has a coil located on the body, which coil is preferably made of multistranded enameled wires.

Claims

1. A magnetic core comprising a body made of polycrystalline magnetic ceramic and at least one localized gap made of a composite magnetic material, wherein the composite magnetic material is made of wafers having main faces and polycrystalline magnetic ceramic embedded in a dielectric binder and oriented with their main faces substantially parallel to the magnetic field.

2. A core according to claim 1, wherein the polycrystalline magnetic ceramic of the body is a spinel type ferrite corresponding to the formula:

M_x Zn_y Fe₂₊α

O₄ where M is a manganese or nickel ion and x+y+α

=1.

3. A core according to claim 1, wherein the polycrystalline magnetic ceramic of the wafers is a spinel type ferrite corresponding to the formula:

M'"'"'_x'"'"' Zn_y'"'"' Fe₂₊α

'"'"' O₄ where M is a manganese or nickel ion and x'"'"'+y'"'"'+α

'"'"'=1.

4. A core according to claim 1, wherein the dielectric binder is a resin of the epoxy, phenol, polyimide or acrylic-based type.

5. A core according to claim 1, wherein the localized gap is fixedly joined to the body by bonding.

6. A core according to claim 1, wherein the localized gap is fixedly joined to the body by molding.

7. An inductor comprising a core according to any of the claims 1 to 6.

8. An inductor according to claim 7, comprising at least one coil located on the body of the core.

9. An inductor according to claim 7, wherein the coil is made with multistranded conductors.

10. A transformer comprising a core according to one of the claims 1 to 6.

11. A transformer according to claim 10, comprising at least one coil located on the body of the core.

12. A transformer according to claim 10, wherein the coil is made with multistranded conductors.