Adaptable control system for a variable number of switches

• US 5,748,466 A
• Filed: 09/08/1995
• Issued: 05/05/1998
• Est. Priority Date: 09/08/1995
• Status: Expired due to Term

• Current Assignee: Fiskars Oyj Abp
• Original Assignee: L. R. Nelson
• Inventors: King, Bradley S., McGivern, Patrick T., Graham, Steven
• Primary Examiner(s): Elmore, Reba I.
• Assistant Examiner(s): PATEL, RAMESH B
• Application Number:
  US08/525,256
• Time in Patent Office: 970 Days
• Field of Search: 364/146, 364/140, 364/420, 364/143, 364/145, 364/510, 380/9, 239/632, 239/643, 239/691, 239/695, 239/700, 239/701, 239/706, 137/78.3
• US Class Current: 700/17
• CPC Class Codes: A01G 25/16 Control of watering
• CPC Class Codes: G05B 19/0423 Input/output

Abstract

An adaptable controller for controlling variable numbers of switches is disclosed. Specifically the controller is useful in an irrigation system having a number of water sprinklers whose operation may be controlled by user-defined programs. The system has a processor unit, an interface unit and a number of add-on units. Switches for actuating electrically-operated devices such as sprinklers are located on the interface unit and the add-on units. The controller allows a user to enter operating parameters relating to the switches in the form of the user-defined programs. The processor is capable of ascertaining the number of switches on the interface unit and the add-on units and limiting the number of switches selected and controlled by the user-defined programs.

Claims

1. A control system for controlling a variable number of zones of electrically-operated devices, each zone including at least one electrically-operated device, the control system comprising:

a processor unit including a memory for storing a user-defined program relating to selection and operation of the zones of electrically-operated devices, the processor unit generating command data in accordance with the user-defined program for the selection and operation of the zones of electrically-operated devices; and

a set of switches in communication with the processor unit, each switch capable of having the at least one electrically-operated device of a corresponding one of the zones connected thereto for operation of the connected electrically-operated device upon actuation of the switch;

wherein the processor unit ascertains the total number of switches in communication therewith by sending a query signal and receiving a signal in response to the query signal indicative of the total number of switches in communication therewith and limits the variable number of zones selected and controlled by the user-defined program to the ascertained total number of switches.

2. The control system of claim 1 further comprising an interface for receiving the command data from the processor unit relating to the selection and operation of the zones of electrically-operated devices in accordance with the user-defined program, the interface identifying the switch connected to the electrically-operated device of the zone selected by the user-defined program and sending an actuation signal to actuate the identified switch for operation of the electrically-operated device of the selected zone.

3. The control system of claim 2 further comprising an removable add-on unit operatively connected to the interface and in communication with the processor unit, the removable add-on unit including at least one switch capable of having the at least one electrically-operated device of an additional zone connected thereto for operation of the connected electrically-operated device upon actuation of the switch of the add-on unit, the total number of switches ascertained by the processor unit being cumulative of the set of switches and the at least one switch of the add-on unit.

4. The control system of claim 3, wherein the interface further identifies when the switch connected to the electrical device of the zone selected by the user-defined program is included on the add-on unit and sends an actuation signal to the add-on unit to actuate the identified switch for operation of the electrically-operated device of the selected zone.

5. The control system of claim 4, wherein the add-on unit includes a program array logic device for receiving the actuation signal from the interface, identifying the switch connected to the electrically-operated device of the zone selected by the user-defined program, and translating the actuation signal to the identified switch for operation of the electrically-operated device of the selected zone.

6. The control system of claim 5, wherein the add-on unit further includes a parallel bus for connecting additional add-on units thereto, the program array logic device identifying when the switch connected to the electrically-operated device of the zone selected by the user-defined program is included on the additional add-on units and translating the actuation signal to the additional add-on units to actuate the identified switch for operation of the electrically-operated device of the selected zone.

7. The control system of claim 5, wherein the interface sends the actuation signal to the add-on unit by radio frequency transmission.

8. The control system of claim 1 further comprising a system monitor in communication with the switches for detecting a current load value across each switch and storing an expected operating current load value for each switch, the system monitor initially detecting and storing the expected operating current load value for each switch and then comparing subsequent current load values received for each switch with the corresponding stored expected operating current load value to identify discrepancies therebetween.

9. The control system of claim 1 further comprising a second set of switches in communication with the processor unit, each switch capable of having at least one electrically-operated device connected thereto for operation of the connected electrically-operated device upon actuation of the switch, wherein the total number of switches ascertained by the processor unit does not include the second set of switches.

10. The control system of claim 1 further comprising a sensor in communication with the processor unit, the sensor transmitting a data signal to the processor unit when a predetermined condition is satisfied so as to suppress the processor unit from generating command data in accordance with the user-defined program.

11. The control system of claim 10, wherein the sensor senses moisture and transmits a data signal when a predetermined level of moisture saturation is satisfied.

12. The control system of claim 1, further comprising a keypad in communication with the processor unit for entry of operating parameters of the user-defined program relating to the selection and operation of the zones of electrically-operated devices.

13. The control system of claim 12, wherein the operating parameters entered by the keypad include the selection of one of the zones of electrically-operated devices and a start time and a duration of operation for the electrically-operated device of the selected zone.

14. The control system of claim 13, wherein the operating parameters entered by the keypad further include the selection of additional zones of electrically-operated devices and a duration of operation for the electrically-operated device of each additional selected zone, and further wherein the processor unit prioritizes and cumulatively stacks operation of the electrically-operated devices of the selected zones such that the electrically-operated devices of the selected additional zones operate sequentially.

15. The control system of claim 12 further including a selector switch in communication with the processor unit for selecting between a standard time format and military time format.

16. The control system of claim 12 further including a selector switch in communication with the processor unit for selecting between an hour-minute format and a minute-second format.

17. The control system of claim 12, wherein the processor unit and the keypad are removable from the set of switches to allow entry of the operating parameters at a location remote from the remainder of the control system.

18. The control system of claim 1 further comprising a single display for displaying at least one of the operating parameters of the user-defined program relating to the selection and operation of zones of electrically-operated devices.

19. The control system of claim 1 further comprising a non-volatile memory for backup storage of the user-defined program.

20. The control system of claim 1, wherein at least one of the electrically-operated devices is a valve component.

21. The control system of claim 1, wherein at least one of the electrically-operated devices is a light component.

22. A removable add-on unit for use with a control system that controls a variable number of zones of electrically-operated devices, each zone having at least one electrically-operated device connected to a corresponding switch, the control system including a processor unit generating command data in accordance with a user-defined program relating to selection and operation of the zones of electrically-operated devices and an interface receiving the command data from the processor unit and identifying the switch connected to the electrically-operated device of the zone selected by the user-defined program, the interface sending an actuation signal to actuate the identified switch for operation of the electrically-operated device of the selected zone, the removable add-on unit comprising:

a connector operatively connecting the removable add-on unit to the interface for two way communication with the processor unit;

at least one switch capable of having the at least one electrically-operated device of an additional zone connected thereto for operation of the connected electrically-operated device upon actuation of the switch; and

a program array logic device for receiving the actuation signal from the interface, identifying the switch connected to the electrically-operated device of the zone selected by the user-defined program, and translating the actuation signal to the identified switch for operation of the electrically-operated device of the selected zone,wherein the program array logic device sends an identification signal to the interface.

23. The add-on unit of claim 22 further comprising a second connector for connecting additional add-on units thereto in parallel, the program array logic device identifying when the switch connected to the electrically-operated device of the zone selected by the user-defined program is included on the additional add-on units and translating the actuation signal to the additional add-on units to actuate the identified switch for operation of the electrically-operated device of the selected zone.

24. An irrigation system for irrigating a variable number of zones, the irrigation system comprising:

a plurality of electrically-operated valves for regulating the supply of water, each zone including at least one electrically-operated valve; and

a control system for controlling the plurality of electrically-operated valves, the control system including;

a processor unit including a memory for storing a user-defined program relating to selection and operation of the zones of electrically-operated valves, the processor unit generating command data in accordance with the user-defined program for the selection and operation of the zones of electrically-operated valves, and

a set of switches in communication with the processor unit, each switch capable of having the at least one electrically-operated valve of a corresponding one of the zones connected thereto for operation of the connected electrically-operated valve upon actuation of the switch,

wherein the processor unit ascertains the total number of switches in communication therewith by sending a query signal and receiving a signal in response to the query signal indicative of the total number of switches in communication therewith and limits the variable number of zones selected and controlled by the user-defined program to the ascertained total number of switches.

25. The irrigation system of claim 24 further comprising an interface for receiving the command data from the processor unit relating to the selection and operation of the zones of electrically-operated valves in accordance with the user-defined program, the interface identifying the switch connected to the electrically-operated valve of the zone selected by the user-defined program and sending an actuation signal to actuate the identified switch for operation of the electrically-operated valve of the selected zone.

26. The irrigation system of claim 25 further comprising an removable add-on unit operatively connected to the interface and in communication with the processor unit, the removable add-on unit including at least one switch capable of having the at least one electrically-operated valve of an additional zone connected thereto for operation of the connected electrically-operated valve upon actuation of the switch, the total number of switches ascertained by the processor unit being cumulative of the first set of switches and the at least one switch of the add-on unit.

27. The irrigation system of claim 26, wherein the interface further identifies when the switch connected to the electrically-operated valve of the zone selected by the user-defined program is included on the add-on unit and sends an actuation signal to the add-on unit to actuate the identified switch for operation of the electrically-operated valve of the selected zone.

28. The irrigation system of claim 27, wherein the add-on unit includes a program array logic device for receiving the actuation signal from the interface, identifying the switch connected to the electrically-operated valve of the zone selected by the user-defined program, and translating the actuation signal to the identified switch for operation of the electrically-operated valve of the selected zone.

29. The irrigation system of claim 28, wherein the add-on unit further includes a parallel bus for connecting additional add-on units thereto, the program array logic device identifying when the switch connected to the electrically-operated valve of the zone selected by the user-defined program is included on the additional add-on units and translating the actuation signal to the additional add-on units to actuate the identified switch for operation of the electrically-operated valve of the selected zone.

30. The irrigation system of claim 24 further comprising a system monitor in communication with the switches for detecting a current load value across each switch and storing an expected operating current load value for each switch, the system monitor initially detecting and storing the expected operating current load value for each switch and then comparing subsequent current load values received for each switch with the corresponding switch to identify discrepancies therebetween.

31. A method of controlling a variable number of zones of electrically-operated devices in accordance with a user-defined program relating to selection and operation of the zones of electrically-operated devices, each zone including at least one electrically-operated device, the method comprising the steps of:

providing a set of switches, each switch capable of having the at least one electrically-operated device of a corresponding one of the zones connected thereto for operation of the connected electrically-operated device upon actuation of the switch;

ascertaining the total number of switches provided by sending a query signal and receiving a signal in response to the query signal indicative of the total number of switches in communication therewith;

limiting the variable number of zones selected and controlled by the user-defined program to the identified total number of switches; and

generating command data in accordance with the user-defined program for the selection and operation of the zones of electrically-operated devices.

32. The method of claim 31 further comprising the step of:

connecting the set of switches to an interface for receiving the generated command data, the interface identifying the switch connected to the electrically-operated device of the zone selected by the user-defined program and sending an actuation signal to actuate the identified switch for operation of the electrically-operated device of the selected zone.

33. The method of claim 32 further comprising the steps of:

including at least one switch on an add-on unit, the at least one switch capable of having the at least one electrically-operated device of an additional zone connected thereto for operation of the connected electrically-operated device upon actuation of the switch, such that the total number of switches ascertained during the ascertaining step is cumulative of the set of switches and the at least one switch of the add-on unit; and

connecting the add-on unit operatively to the interface, wherein the interface further identifies when the switch connected to the electrically-operated device of the zone selected by the user-defined program is included on the add-on unit and sends an actuation signal to the add-on unit to actuate the identified switch for operation of the electrically-operated device of the selected zone.

34. The method of claim 33 further comprising the steps of

connecting additional add-on units in parallel to the first add-on unit;

determining when the switch connected to the electrically-operated device of the zone selected by the user-defined program is included on one of the additional add-on units; and

translating the actuation signal to the additional add-on units to actuate the identified switch for operation of the electrically-operated device of the selected zone.

35. The method of claim 31 further comprising the steps of:

detecting initially an expected operating current load value for each switch;

storing the expected operating current load value for each switch; and

comparing subsequent current load values detected for each switch with the corresponding stored expected operating current load value to identify discrepancies therebetween.

36. The method of claim 31 further comprising the steps of:

sensing for a predetermined operating condition; and

suppressing the generating step from generating command data in accordance with the user-defined program when the predetermined operating condition is satisfied.