Child-proof seat belt buckle assembly

• US 5,749,130 A
• Filed: 12/04/1996
• Issued: 05/12/1998
• Est. Priority Date: 12/04/1996
• Status: Expired due to Fees

• Current Assignee: 3HB, Inc.
• Original Assignee: Donel A. Hoffman, Felicia M. Hinant, James H. Hobby, Paul D. Bilyeu
• Inventors: Bilyeu, Paul D., Hobby, James H., Hinant, Felicia M., Hoffman, Donel A.
• Primary Examiner(s): Brittain, James R.
• Assistant Examiner(s): VU, STEPHEN A
• Application Number:
  US08/760,189
• Time in Patent Office: 524 Days
• Field of Search: 24/633, 24/603, 24/602, 24/636, 24/637
• US Class Current: 24/637
• CPC Class Codes: A44B 11/2565 Illuminated buckles
• CPC Class Codes: A44B 11/2573 Locking means preventing an unauthorised opening, e.g. by children
• CPC Class Codes: Y10T 24/45461 Interlocking portion actuated or released responsive to preselected condition [e.g., heat, pressure]
• CPC Class Codes: Y10T 24/45466 having electric or fluid powered, actuation or release, of interlock
• CPC Class Codes: Y10T 24/45623 and operator therefor
• CPC Class Codes: Y10T 24/45639 including pivotally connected element on receiving member
• CPC Class Codes: Y10T 24/45644 for shifting pivotally connected interlocking component

Abstract

A locking seat belt buckle assembly is configured for placement and operation within a standard seat belt buckle and tongue. In one embodiment, the seat belt buckle includes a latch that engages the tongue and a latch release plate to disengage the latch from the tongue upon depression of the release plate. The assembly includes a stop block that is movable by way of an actuator, such as a reversible micro-motor, to a position beneath the release plate to prevent depression of the latch plate. A pair of limit switches disconnect the motor from a power supply when contacted by the stop block at opposite ends of its travel. An indicator light is provided that is illuminated when the stop block is in position beneath the latch release plate. In one aspect, the motor is mounted within a housing with a spring disposed between the motor and the housing to bias the motor toward the release plate. In the event that the motor fails to retract the stop block from beneath the release plate, the stop block and motor can be manually pushed aside to compress the spring, thereby allowing depression of the release plate.

Claims

1. A locking seat belt buckle assembly, comprising:

a tongue;

a latch;

locking means between said tongue and said latch to lock said tongue to said latch;

latch release means for releasing said locking means to permit disengagement of said tongue from said latch, said latch release means including a release plate pivotably mounted to said chassis to be depressed from outside the seat belt buckle assembly to release said locking means;

stop means operable on said latch release means to prevent operation of said latch release means; and

a chassis for supporting said latch, said locking means, said latch release means and said stop means,

wherein said stop means includes a stop block slidably disposed between said chassis and said release plate to move between a first position in which said stop block prevents depression of said release plate and a second position in which said stop block does not prevent depression of said release plate.

2. The locking seat belt buckle assembly according to claim 1, further comprising;

a switch remote from said stop means, said switch having two positions, one position corresponding to said first position of said stop block and another position corresponding to said second position of said stop block.

3. A locking seat belt buckle assembly, comprising:

a tongue;

a latch;

locking means between said tongue and said latch to lock said tongue to said latch;

latch release means for releasing said locking means to permit disengagement of said tongue from said latch;

stop means operable on said latch release means to prevent operation of said latch release means; and

a chassis for supporting said latch, said locking means, said latch release means and said stop means,

wherein said stop means includes;

a stop block slidably disposed between said chassis and said release plate to move between a first position in which said stop block prevents depression of said release plate and a second position in which said stop block does not prevent depression of said release plate; and

an electrically controlled actuator operably coupled to said stop block to move said stop block between said first and second positions.

4. The locking seat belt buckle assembly according to claim 3, wherein said stop means includes:

an electrical circuit to provide electrical power from a power source to said actuator; and

a pair of limit switches forming part of said electrical circuit and supported on said chassis to be closed by said stop block in said first and second positions, respectively, said limit switches being configured to terminate electrical power to said actuator when either of said limit switches is closed by said stop block.

5. The locking seat belt buckle assembly according to claim 3, wherein:

said actuator is a rotary motor having a rotating drive shaft;

said stop block includes an internal bore to receive said drive shaft therein; and

drive means between said drive shaft and said internal bore to convert rotation of said drive shaft to linear movement of said stop block.

6. The locking seat belt buckle assembly according to claim 5, wherein said drive means includes mating threads between said drive shaft and said internal bore.

10. The locking seat belt buckle assembly according to claim 3, wherein said stop means further includes:

an electrical circuit to supply electrical power from an external power source to said actuator; and

a back-up battery connected to said electrical circuit to supply electrical power to said actuator upon a loss of electrical power from said external source.

11. The locking seat belt buckle assembly according to claim 3, wherein:

said actuator is a reversible motor operable in a first direction to move said stop block to said first position and in a second direction to move said stop block to said second position; and

an electrical circuit to supply electrical power from a power source to said motor, said electrical circuit including;

a switch to supply electrical power to said motor to selectively operate in said first direction or said second direction; and

an indicator light electrically connected to illuminate when said switch supplies power to said motor to operate in said first direction.

7. A locking seat belt buckle assembly, comprising:

a tongue;

a latch;

locking means between said tongue and said latch to lock said tongue to said latch;

latch release means for releasing said locking means to permit disengagement of said tongue from said latch;

stop means operable on said latch release means to prevent operation of said latch release means;

a chassis for supporting said latch, said locking means, said latch release means and said stop means; and

a switch remote from said stop means, said switch operable to activate said stop means to prevent operation of said latch means.

8. A locking seat belt buckle assembly, comprising:

a tongue;

a latch;

locking means between said tongue and said latch to lock said tongue to said latch;

latch release means for releasing said locking means to permit disengagement of said tongue from said latch;

stop means operable on said latch release means to prevent operation of said latch release means; and

a chassis for supporting said latch, said locking means, said latch release means and said stop means,

wherein said stop means includes;

a stop block slidably disposed between said chassis and said release plate to move between a first position in which said stop block prevents depression of said release plate and a second position in which said stop block does not prevent depression of said release plate;

an electrically controlled actuator operably coupled to said stop block to move said stop block between said first and second positions; and

resilient means for biasing said actuator toward said first position of said stop block, said resilient means being compressible to push said actuator in a direction away from said first position of said stop block.

9. The locking seat belt buckle assembly according to claim 8, wherein:

said chassis includes a housing mounted thereon, said housing sized to receive said actuator therein; and

said resilient means includes a spring disposed between said actuator and said housing to bias said actuator towards said first position of said stop block.

12. A locking mechanism for use in a buckle assembly having a tongue, a latch engageable with the tongue, a latch release plate operable to release the tongue from the latch, and a chassis supporting the latch and latch release plate, said locking mechanism comprising:

a stop block slidably disposed on the chassis to move between a first position in which said stop block prevents operation of the release plate and a second position in which said stop block does not prevent operation of the release plate; and

an electrically controlled actuator operably coupled to said stop block to move said stop block between said first and second positions.

13. The locking mechanism for use in a buckle assembly according to claim 12, wherein said stop means includes:

an electrical circuit to provide electrical power from a power source to said actuator; and

a pair of limit switches forming part of said electrical circuit and supported on the chassis to be closed by said stop block in said first and second positions, respectively, said limit switches being configured to terminate electrical power to said actuator when either of said limit switches is closed by said stop block.

14. The locking mechanism for use in a buckle assembly according to claim 12, wherein:

said actuator is a rotary motor having a rotating drive shaft;

said stop block includes an internal bore to receive said drive shaft therein; and

drive means between said drive shaft and said internal bore to convert rotation of said drive shaft to linear movement of said stop block.

15. The locking mechanism for use in a buckle assembly according to claim 14, wherein said drive means includes mating threads between said drive shaft and said internal bore.

16. The locking mechanism for use in a buckle assembly according to claim 12, further comprising a switch remote from said stop means, said switch operable to activate said stop means.

17. The locking mechanism for use in a buckle assembly according to claim 12, wherein said stop means includes resilient means for biasing said actuator toward said first position of said stop block, said resilient means being compressible to push said actuator in a direction away from said first position of said stop block.

18. The locking mechanism according to claim 12, wherein said stop means further includes;

an electrical circuit to supply electrical power from an external power source to said actuator; and

a back-up battery connected to said electrical circuit to supply electrical power to said actuator upon a loss of electrical power from said external source.

19. The locking mechanism according to claim 12, wherein:

said actuator is a reversible motor operable in a first direction to move said stop block to said first position and in a second direction to move said stop block to said second position; and

an electrical circuit to supply electrical power from a power source to said motor, said electrical circuit including;

a switch to supply electrical power to said motor to selectively operate in said first direction or said second direction; and

an indicator light electrically connected to illuminate when said switch supplies power to said motor to operate in said first direction.