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Process for the production of hydrofluoroethers

  • US 5,750,797 A
  • Filed: 04/15/1996
  • Issued: 05/12/1998
  • Est. Priority Date: 04/15/1996
  • Status: Expired due to Term
First Claim
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1. An alkylation process for the preparation of hydrofluoroether compounds, said process comprising:

  • (1) combining in a polar, aprotic solvent;

    a) a fluorinated carbonyl-containing compound of the formula;

    ##STR8## wherein n is 1 to 3; and

    when n is 1, Rf is a fluorinated alkyl group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;

    when n is 2, Rf is a fluorinated alkylene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;

    when n is 3, Rf is a fluorinated alkylidene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms; and

    wherein each X is independently a halogen atom or is of the formula R'"'"'f or OOCR'"'"'f where R'"'"'f is a fluorinated alkyl group having from 1 to about 10 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;

    where X is an R'"'"'f group, that R'"'"'f group may form a ring with said Rf group;

    b) an anhydrous source of fluoride ion; and

    c) an amount of a tertiary or aromatic amine sufficient to neutralize substantially all acid contaminants present in the reactant mixture;

    (2) contacting the resulting mixture with an alkylating agent of the general formula;

    
    
    space="preserve" listing-type="equation">Y--Rwherein;

    R is a substituted or unsubstituted, cyclic or acyclic, linear or branched, non-fluorinated or partially fluorinated alkyl group having from 1 to about 10 carbon atoms that may contain one or more catenary heteroatoms; and

    Y is a chlorine, bromine, or iodine atom or is a group of the formula R'"'"'--SO2 --O-- where R'"'"' is a phenyl or toluyl group or is a non-fluorinated or fully fluorinated alkyl group or an alkoxy group either of which may contain from 1 to about 10 carbon atoms; and

    (3) recovering hydrofluoroether from the resulting product mixture.

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