Process for the production of hydrofluoroethers
First Claim
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1. An alkylation process for the preparation of hydrofluoroether compounds, said process comprising:
- (1) combining in a polar, aprotic solvent;
a) a fluorinated carbonyl-containing compound of the formula;
##STR8## wherein n is 1 to 3; and
when n is 1, Rf is a fluorinated alkyl group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;
when n is 2, Rf is a fluorinated alkylene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;
when n is 3, Rf is a fluorinated alkylidene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms; and
wherein each X is independently a halogen atom or is of the formula R'"'"'f or OOCR'"'"'f where R'"'"'f is a fluorinated alkyl group having from 1 to about 10 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;
where X is an R'"'"'f group, that R'"'"'f group may form a ring with said Rf group;
b) an anhydrous source of fluoride ion; and
c) an amount of a tertiary or aromatic amine sufficient to neutralize substantially all acid contaminants present in the reactant mixture;
(2) contacting the resulting mixture with an alkylating agent of the general formula;
space="preserve" listing-type="equation">Y--Rwherein;
R is a substituted or unsubstituted, cyclic or acyclic, linear or branched, non-fluorinated or partially fluorinated alkyl group having from 1 to about 10 carbon atoms that may contain one or more catenary heteroatoms; and
Y is a chlorine, bromine, or iodine atom or is a group of the formula R'"'"'--SO2 --O-- where R'"'"' is a phenyl or toluyl group or is a non-fluorinated or fully fluorinated alkyl group or an alkoxy group either of which may contain from 1 to about 10 carbon atoms; and
(3) recovering hydrofluoroether from the resulting product mixture.
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Abstract
Briefly, in one aspect, this invention provides an improved alkylation process for the preparation of primary and secondary hydrofluoroether compounds, said process comprising:
(1) combining in a polar, aprotic solvent:
a) a fluorinated carbonyl-containing compound;
b) an anhydrous source of fluoride ion;
c) a tertiary or aromatic amine; and
d) optionally, an effective amount of a phase transfer catalyst;
(2) contacting the resulting mixture with an alkylating agent; and
(3) recovering hydrofluoroether from the resulting product mixture.
68 Citations
44 Claims
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1. An alkylation process for the preparation of hydrofluoroether compounds, said process comprising:
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(1) combining in a polar, aprotic solvent; a) a fluorinated carbonyl-containing compound of the formula;
##STR8## wherein n is 1 to 3; and
when n is 1, Rf is a fluorinated alkyl group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;when n is 2, Rf is a fluorinated alkylene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms; when n is 3, Rf is a fluorinated alkylidene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms; and wherein each X is independently a halogen atom or is of the formula R'"'"'f or OOCR'"'"'f where R'"'"'f is a fluorinated alkyl group having from 1 to about 10 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;
where X is an R'"'"'f group, that R'"'"'f group may form a ring with said Rf group;b) an anhydrous source of fluoride ion; and c) an amount of a tertiary or aromatic amine sufficient to neutralize substantially all acid contaminants present in the reactant mixture; (2) contacting the resulting mixture with an alkylating agent of the general formula;
space="preserve" listing-type="equation">Y--Rwherein; R is a substituted or unsubstituted, cyclic or acyclic, linear or branched, non-fluorinated or partially fluorinated alkyl group having from 1 to about 10 carbon atoms that may contain one or more catenary heteroatoms; and Y is a chlorine, bromine, or iodine atom or is a group of the formula R'"'"'--SO2 --O-- where R'"'"' is a phenyl or toluyl group or is a non-fluorinated or fully fluorinated alkyl group or an alkoxy group either of which may contain from 1 to about 10 carbon atoms; and (3) recovering hydrofluoroether from the resulting product mixture. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. An alkylation process for the preparation of hydrofluoroether compounds, said process comprising:
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(1) combining in a polar, aprotic solvent; a) a fluorinated carbonyl-containing compound of the formula;
##STR10## wherein n is 1 to 3; and
when n is 1, Rf is a fluorinated alkyl group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;when n is 2, Rf is a fluorinated alkylene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms; when n is 3, Rf is a fluorinated alkylidene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms; and wherein each X is independently a halogen atom or is of the formula R'"'"'f or OOCR'"'"'f where R'"'"'f is a fluorinated alkyl group having from 1 to about 10 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;
where X is an R'"'"'f group, that R'"'"'f group may form a ring with said Rf group;b) an anhydrous source of fluoride ion; c) an amount of a tertiary or aromatic amine sufficient to neutralize substantially all acid contaminants present in the reaction mixture; and d) an effective amount of a phase transfer catalyst selected from the group consisting of quaternary ammonium and phosphonium salts, crown ethers, and cryptands; (2) contacting the resulting mixture with an alkylating agent of the general formula;
space="preserve" listing-type="equation">Y--Rwherein; R is a substituted or unsubstituted, cyclic or acyclic, linear or branched, non-fluorinated or partially fluorinated alkyl group having from 1 to about 10 carbon atoms that may contain one or more catenary heteroatoms; and Y is a chlorine, bromine, or iodine atom or is a group of the formula R'"'"'--SO2 --O-- where R'"'"' is a phenyl or toluyl group or is a non-fluorinated or fully fluorinated alkyl group or an alkoxy group either of which may contain from 1 to about 10 carbon atoms; and (3) recovering hydrofluoroether from the resulting product mixture. - View Dependent Claims (9, 10, 11, 12, 13, 14, 15)
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16. A process for the production of a secondary hydrofluoroether comprising:
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(1) combining in a polar, aprotic solvent; a) a fluorinated carbonyl-containing compound of the formula;
##STR12## wherein;
Rf is a fluorinated alkyl group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may optionally contain one or more catenary heteroatoms; andX is a halogen atom or is OOCR'"'"'f where R'"'"'f is a fluorinated alkyl group having from 1 to about 10 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may optionally contain one or more catenary heteroatoms; b) a perfluorinated olefin having from 2 to 6 carbon atoms; c) an anhydrous source of fluoride ion; and d) an amount of a tertiary or aromatic amine sufficient to neutralize substantially all acid contaminants present in the reaction mixture; (2) contacting the resulting mixture with an alkylating agent of the general formula;
space="preserve" listing-type="equation">Y--Rwherein; R is a substituted or unsubstituted, cyclic or acyclic, linear or branched, non-fluorinated or partially fluorinated alkyl group having from 1 to about 10 carbon atoms that may contain one or more catenary heteroatoms; and Y is a chlorine, bromine, or iodine atom or is a group of the formula R'"'"'--SO2 --O-- where R'"'"' is a phenyl or toluyl group or is a non-fluorinated or fully fluorinated alkyl group or an alkoxy group either of which may contain from 1 to about 10 carbon atoms; and (3) recovering hydrofluoroether from the resulting product mixture. - View Dependent Claims (17, 18, 19, 20, 21)
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22. A process for the production of a secondary hydrofluoroether comprising:
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(1) combining in a polar, aprotic solvent; a) a fluorinated carbonyl-containing compound of the formula;
##STR13## wherein;
Rf is a fluorinated alkyl group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may optionally contain one or more catenary heteroatoms; andX is a halogen atom or is OOCR'"'"'f where R'"'"'f is a fluorinated alkyl group having from 1 to about 10 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may optionally contain one or more catenary heteroatoms; b) a perfluorinated olefin having from 2 to 6 carbon atoms; c) an anhydrous source of fluoride ion; d) an amount of a tertiary or aromatic amine sufficient to neutralize substantially all acid contaminants present in the reaction mixture; and e) an effective amount of a phase transfer catalyst selected from the group consisting of quaternary ammonium and phosphonium salts, crown ethers, and cryptands; (2) contacting the resulting mixture with an alkylating agent of the general formula;
space="preserve" listing-type="equation">Y--Rwherein; R is a substituted or unsubstituted, cyclic or acyclic, linear or branched, non-fluorinated or partially fluorinated alkyl group having from 1 to about 10 carbon atoms that may contain one or more catenary heteroatoms; and Y is a chlorine, bromine, or iodine atom or is a group of the formula R'"'"'--SO2 --O-- where R'"'"' is a phenyl or toluyl group or is a non-fluorinated or fully fluorinated alkyl group or an alkoxy group either of which may contain from 1 to about 10 carbon atoms; and (3) recovering hydrofluoroether from the resulting product mixture. - View Dependent Claims (23, 24, 25, 26, 27, 28)
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29. A method for recovering solvent from an alkylation process for the preparation of hydrofluoroether compounds comprising:
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(1) combining in a glycol ether solvent; a) a fluorinated carbonyl-containing compound of the formula;
##STR14## wherein n is 1 to 3; and
when n is 1, Rf is a fluorinated alkyl group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;when n is 2, Rf is a fluorinated alkylene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms; when n is 3, Rf is a fluorinated alkylidene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms; and wherein each X is independently a halogen atom or is of the formula R'"'"'f or OOCR'"'"'f where R'"'"'f is a fluorinated alkyl group having from 1 to about 10 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;
where X is an R'"'"'f group, that R'"'"'f group may form a ring with said Rf group;b) an anhydrous source of fluoride ion; c) an amount of a tertiary or aromatic amine sufficient to neutralize substantially all acid contaminants present in the reaction mixture; (2) contacting the mixture with a sulfate group-containing alkylating agent of the general formula;
space="preserve" listing-type="equation">Y--Rwherein; R is a substituted or unsubstituted, cyclic or acyclic, linear or branched, non-fluorinated or partially fluorinated alkyl group having from 1 to about 10 carbon atoms that may contain one or more catenary heteroatoms; and Y is a group of the formula R'"'"'--SO2 --O-- where R'"'"' is a phenyl or toluyl group or is a non-fluorinated or fully fluorinated alkyl group or an alkoxy group either of which may contain from 1 to about 10 carbon atoms; (3) contacting the resulting product mixture with an amount of potassium hydroxide sufficient to neutralize any unreacted sulfate group-containing alkylating agent while maintaining the mixture at or below a temperature of 35°
C. until said neutralization is substantially complete;(4) contacting the neutralized product mixture with an amount of hydrogen fluoride sufficient to bring the mixture to a substantially neutral pH; and (5) recovering hydrofluoroether product from the product mixture. - View Dependent Claims (30, 31, 32, 33, 34, 35)
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36. A method for recovering solvent from an alkylation process for the preparation of hydrofluoroether compounds comprising:
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(1) combining in a glycol ether solvent; a) a fluorinated carbonyl-containing compound of the formula;
##STR16## wherein n is 1 to 3; and
when n is 1, Rf is a fluorinated alkyl group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;when n is 2, Rf is a fluorinated alkylene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms; when n is 3, Rf is a fluorinated alkylidene group having from 1 to about 15 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms; and wherein each X is independently a halogen atom or is of the formula R'"'"'f or OOCR'"'"'f where R'"'"'f is a fluorinated alkyl group having from 1 to about 10 carbon atoms that may be substituted or unsubstituted, cyclic or acyclic, linear or branched and may contain one or more catenary heteroatoms;
where X is an R'"'"'f group, that R'"'"'f group may form a ring with said Rf group;b) an anhydrous source of fluoride ion; c) an amount of a tertiary or aromatic amine sufficient to neutralize substantially all acid contaminants present in the reaction mixture; and d) an effective amount of a phase transfer catalyst selected from the group consisting of quaternary ammonium and phosphonium salts, crown ethers, and cryptands; (2) contacting the mixture with a sulfate group-containing alkylating agent of the general formula;
space="preserve" listing-type="equation">Y--Rwherein; R is a substituted or unsubstituted, cyclic or acyclic, linear or branched, non-fluorinated or partially fluorinated alkyl group having from 1 to about 10 carbon atoms that may contain one or more catenary heteroatoms; and Y is a group of the formula R'"'"'--SO2 --O-- where R'"'"' is a phenyl or toluyl group or is a non-fluorinated or fully fluorinated alkyl group or an alkoxy group either of which may contain from 1 to about 10 carbon atoms; (3) contacting the resulting product mixture with an amount of potassium hydroxide sufficient to neutralize any unreacted sulfate group-containing alkylating agent while maintaining the mixture at or below a temperature of 35°
C. until said neutralization is substantially complete;(4) contacting the neutralized product mixture with an amount of hydrogen fluoride sufficient to bring the mixture to a substantially neutral pH; and (5) recovering hydrofluoroether product from the product mixture. - View Dependent Claims (37, 38, 39, 40, 41, 42, 43)
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44. An alkylation process for the preparation of hydrofluoroether compounds, said process comprising:
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(1) combining in a polar, aprotic solvent; a) perfluorinated carboxylic acid ester; b) an anhydrous source of fluoride ion; and c) an amount of a tertiary or aromatic amine sufficient to neutralize substantially all acid contaminants present in the reactant mixture; (2) contacting the resulting mixture with an alkylating agent of the general formula;
space="preserve" listing-type="equation">Y--Rwherein; R is a substituted or unsubstituted, cyclic or acyclic, linear or branched, non-fluorinated or partially fluorinated alkyl group having from 1 to about 10 carbon atoms that may contain one or more catenary heteroatoms; and Y is a chlorine, bromine, or iodine atom or is a group of the formula R'"'"'--SO2 --O-- where R'"'"' is a phenyl or toluyl group or is a non-fluorinated or fully fluorinated alkyl group or an alkoxy group either of which may contain from 1 to about 10 carbon atoms; and (3) recovering hydrofluoroether from the resulting product mixture.
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Specification