Printer for printing on media roll

• US 5,751,330 A
• Filed: 05/30/1995
• Issued: 05/12/1998
• Est. Priority Date: 05/30/1995
• Status: Expired due to Term

• Current Assignee: Intermec IP Corporation (Honeywell International Inc.)
• Original Assignee: Intermec Corporation (Honeywell International Inc.)
• Inventors: Wiklof, Christopher A., Austin, Pixie Ann, Aragon, Cathy L.
• Primary Examiner(s): TRAN, HUAN HUU
• Application Number:
  US08/454,503
• Time in Patent Office: 1,078 Days
• Field of Search: 400/88, 400/120.01, 347/171, 347/222, 358/471, 358/472, 358/473
• US Class Current: 347/171
• CPC Class Codes: B41J 15/042 for loading rolled-up continuous copy material into printers, e.g. for replacing a used-up paper roll; Point-of-sale printers with openable casings allowing access to the rolled-up continuous copy material
• CPC Class Codes: B41J 2/32 using thermal heads
• CPC Class Codes: B41J 23/36 and acting on type members
• CPC Class Codes: B41J 29/02 Framework
• CPC Class Codes: B41J 3/01 for special character, e.g. for Chinese characters or barcodes
• CPC Class Codes: B41J 3/407 for marking on special material

Abstract

A printer for printing on an outer layer of a print medium on a print medium roll. The printer may use thermal or inkjet printing. The printer is used without a mechanical paper drive mechanism. The printer monitors movement of an outer wrap of the print medium as the print medium roll rotates in response to a user pulling print medium from the print medium roll. In one embodiment, the printer detects movement of the print medium with a metering roller and an optical rotation sensor. In another embodiment, the printer monitors movement of the print medium by detecting movement of index marks on the print medium. From the monitored movement of the print medium, the printer identifies a portion of the print medium aligned to the printhead and selects image portions to print in the identified portion. The printer then activates the printhead to print the selected image portions in the corresponding identified portion. A bias spring, together with movable mounting of the printhead, allows the printhead to remain engaged with the print medium as the radius of the print medium roll decreases as the print medium is dispensed.

Claims

1. A printer for printing an image on thermally activatable print medium without using a platen roller, comprising:

a housing;

a print medium source having the print medium wound around a core located at a central axis of the print medium source, the core being supported by the housing and being rotatable about the central axis, the print medium wound around the core being dispensed as the core is rotated such that an outer winding of the print medium forms an outer surface of the print medium source; and

a thermal printhead movably supported by the housing in thermal contact with the print medium source, the printhead being movable radially with respect to the central axis to maintain continuous thermal contact between the printhead and the outer winding for printing on the outer winding.

2. The printer of claim 1 wherein the housing includes:

a base portion carrying the print medium source; and

a cover connected to the base and pivotable between an open position and a closed position, the cover carrying the printhead, the printhead being position such that when the cover is in the closed position, the printhead is engaged with the outer winding and when the cover is pivoted to the open position, the printhead is disengaged from the outer winding.

3. The printer of claim 2 further including:

a print medium monitor coupled to monitor movement of the print medium source, the print medium monitor producing an electrical signal indicative of the monitored movement;

a memory containing data corresponding to a portion of an image to be printed; and

a microprocessor connected to receive the electrical signal from the print medium monitor and to retrieve data from the memory in response to the received signal, the microprocessor activating the printhead in response to the retrieved data and supplying the retrieved data to the printhead to print the portion of the image.

4. The printer of claim 3 wherein the print medium source is a print medium roll and the print medium monitor includes:

an encoder wheel coupled to rotate in correspondence with movement of the print medium; and

an optical detector positioned to detect rotation of the encoder wheel and to produce the signal indicative of the monitored movement in response to the detected rotation of the encoder wheel.

5. The printer of claim 4 for use with a print medium bearing index marks, wherein the print medium monitor includes an optical detector for optically monitoring movement of the index marks.

6. A printer for printing an image onto an outer wrap of a print medium on a roll as the print medium is dispensed from the roll, the roll having a radius extending from a central axis of the roll, the radius decreasing as the roll is dispensed, comprising:

a printhead for printing on the outer wrap of the roll;

a first member carrying a roll mount, the roll mount supporting the roll and permitting rotation of the roll about the central axis; and

a second member holding the printhead in position adjacent to outer wrap, the second member being movable to adjustably transport the printhead radially with respect to the central axis as the radius of the roll decreases to continuously maintain the printhead adjacent to the outer wrap for printing on the outer wrap.

7. The printer of claim 6 further including a pivotable connector intermediate the first and second members, wherein the first member extends radially in a first direction from the pivotable connector to the central axis and the second member extends radially in a second direction from the pivotable connector to the printhead at an angle from the first direction, the second member pivoting relative to the first member to position the printhead immediately adjacent the outer wrap as the radius of the roll decreases.

8. The printer of claim 7 further including a spring coupled between the second member and the printhead and positioned to provide a resilient engagement force to the printhead to move to the printhead radially inward toward the central axis, thereby continuously maintaining the printhead adjacent to the outer wrap.

9. The printer of claim 6 further including:

a print medium monitor coupled to monitor movement of the roll about the central axis to produce a signal corresponding to the monitored movement; and

a microprocessor connected to receive the signal from the print medium monitor, the microprocessor activating the printhead in response to the received signal and supplying the retrieved data to the printhead.

10. The printer of claim 9 wherein the print medium monitor includes:

an encoder wheel coupled to rotate in response to movement of the roll about the central axis; and

an optical detector positioned to detect rotation of the encoder wheel and to produce the signal corresponding to the monitored movement in response to the detected rotation of the encoder wheel.

11. The printer of claim 6 wherein the print medium includes a plurality of index marks spaced apart along the outer layer and wherein the print medium monitor includes an optical detector positioned to detect motion of the index marks as the roll rotates, the print medium monitor producing a signal in response to the detected motion.

12. The printer of claim 6 for use with a print medium bearing a start-of-field mark further including:

an optical detector positioned to detect the start-of-field mark, the optical detector producing a start-of-field signal in response to detecting the start-of-field mark; and

an electronic controller connected to receive the start-of-field signal and to activate the printhead in response to the received start-of-field signal to print on the outer layer.

13. The printer of claim 6 for use with a linerless thermal print medium wherein the printhead is a thermal printhead.

14. A method of printing directly on an outer layer of a print medium on a print medium roll carried by a printer, the print medium roll including a plurality of wraps of the print medium, comprising the steps of:

rotatably mounting the print medium roll on a roll support with the outer layer exposed;

positioning a printhead in a printing position, adjacent to the outer layer and radially outward of the print medium roll;

grasping an end portion of the print medium;

pulling the end portion to cause the print medium roll to rotate on the roll support and dispense the outer layer;

monitoring movement of the outer layer to determine a portion of the outer layer aligned with the printhead;

selecting an image portion corresponding to the determined portion of the print medium; and

activating the printhead when the determined portion is located adjacent the printhead to print the selected image portion on the determined portion of the print medium.

15. The method of claim 14, wherein the step of monitoring movement of the outer layer comprises the steps of:

frictionally engaging the outer layer with a metering roller, with the metering roller turning in correspondence with movement of the outer layer;

detecting the rotation of the metering roller as the metering roller turns; and

calculating the distance moved by the outer layer in response to the detected rotation of the metering roller.

16. The method of claim 15 wherein the printhead is a thermal printhead and the step of activating the printhead includes providing an electrical energization signal to the printhead to cause the printhead to heat.

17. The method of claim 14 wherein the outer layer includes a plurality of spaced apart index marks and the step of monitoring movement of the outer layer includes the steps of:

optically detecting movement of the index marks to produce an electrical signal indicative of movement of the index marks; and

determining movement of the outer layer in response to the electrical signal indicative of movement of the index marks.

18. The method of claim 14 wherein the printer includes a cover pivotable between an open position and a closed position, the cover carrying the printhead, wherein the step of positioning the printhead in a printing position comprises pivoting the cover to the closed position.

19. A method of printing directly on an outer layer of a print medium on a print medium roll carried by a printer, the print medium roll including a plurality of wraps of the print medium, comprising the steps of:

rotatably mounting the print medium roll on a roll support with the outer layer exposed;

positioning a printhead in a printing position, adjacent to the outer layer and radially outward of the print medium roll;

grasping an end portion of the print medium;

pulling the end portion to cause the print medium roll to rotate on the roll support and dispense the outer layer;

monitoring movement of the outer layer to determine a portion of the outer layer aligned with the printhead, including frictionally engaging the outer layer with a metering roller, with the metering roller turning in correspondence with movement of the outer layer, detecting the rotation of the metering roller as the metering roller turns, and calculating the distance moved by the outer layer in response to the detected rotation of the metering roller;

selecting an image portion corresponding to the determined portion of the print medium; and

activating the printhead when the determined portion is located adjacent the printhead to print the selected image portion on the determined portion of the print medium.

20. A method of printing directly on an outer layer of a print medium on a print medium roll carried by a printer, the print medium roll including a plurality of wraps of the print medium, comprising the steps of:

rotatably mounting the print medium roll on a roll support with the outer layer exposed;

positioning a thermal printhead in a printing position, adjacent to the outer layer and radially outward of the print medium roll;

grasping an end portion of the print medium;

pulling the end portion to cause the print medium roll to rotate on the roll support and dispense the outer layer;

monitoring movement of the outer layer to determine a portion of the outer layer aligned with the printhead;

selecting an image portion corresponding to the determined portion of the print medium; and

providing an electrical energization signal to the printhead to cause the printhead to heat when the determined portion is located adjacent the printhead to print the selected image portion on the determined portion of the print medium.

21. A method of printing directly on an outer layer of a print medium on a print medium roll carried by a printer, the print medium roll including a plurality of wraps of the print medium, comprising the steps of:

rotatably mounting the print medium roll on a roll support with the outer layer exposed, wherein the outer layer includes a plurality of spaced apart index marks;

positioning a printhead in a printing position, adjacent to the outer layer and radially outward of the print medium roll;

grasping an end portion of the print medium;

pulling the end portion to cause the print medium roll to rotate on the roll support and dispense the outer layer;

monitoring movement of the outer layer to determine a portion of the outer layer aligned with the printhead, including optically detecting movement of the index marks to produce an electrical signal indicative of movement of the index marks, and determining movement of the outer layer in response to the electrical signal indicative of movement of the index marks;

selecting an image portion corresponding to the determined portion of the print medium; and

activating the printhead when the determined portion is located adjacent the printhead to print the selected image portion on the determined portion of the print medium.

22. A method of printing directly on an outer layer of a print medium on a print medium roll carried by a printer, the print medium roll including a plurality of wraps of the print medium, and the printer including a cover pivotable between an open position and a closed position, comprising the steps of:

rotatably mounting the print medium roll on a roll support with the outer layer exposed;

positioning a printhead in a printing position, adjacent to the outer layer and radially outward of the print medium roll, including positioning the printhead in a printing position comprising pivoting the cover to the closed position, wherein the cover carries the printhead;

grasping an end portion of the print medium;

pulling the end portion to cause the print medium roll to rotate on the roll support and dispense the outer layer;

monitoring movement of the outer layer to determine a portion of the outer layer aligned with the printhead;

selecting an image portion corresponding to the determined portion of the print medium; and

activating the printhead when the determined portion is located adjacent the printhead to print the selected image portion on the determined portion of the print medium.