Method for coupling of semiconductor lasers into optical fibers

• US 5,751,871 A
• Filed: 01/03/1997
• Issued: 05/12/1998
• Est. Priority Date: 01/05/1996
• Status: Expired due to Fees

• Current Assignee: CeramOptec Industries Incorporated (Biolitec AG)
• Original Assignee: CeramOptec Industries Incorporated (Biolitec AG)
• Inventors: Skutnik, Bolesh J., Krivoshlykov, Sergej G.
• Primary Examiner(s): Ngo, John
• Application Number:
  US08/775,947
• Time in Patent Office: 494 Days
• Field of Search: 385/38, 385/33, 385/34, 385/35, 385/43, 385/36, 385/146, 65/387
• US Class Current: 385/33
• CPC Class Codes: G02B 6/4203 Optical features

Abstract

A method for efficiently coupling beams from semiconductor lasers into optical fibers is presented which provides optical fibers with a modified end surface for efficient coupling. The method comprises a combination of shaping of the fiber end face and of axially varying the refractive index of the fiber end face material as a function of the distance from fiber end face surface. One preferred embodiment employs an axial gradient-index lens (AGRIN lens) fabricated directly on the fiber end face to improve coupling a laser beam into the fiber. The method can also be used in other applications where optical fibers having spherical or more complicated surfaces of their end faces need to be fabricated.

Claims

1. A method of coupling a diode laser beam into an optical fiber having a core with a refractive index and a cladding with a lower refractive index, said method comprising the steps of:

modifying said core'"'"'s refractive index at a fiber end face surface thereby creating an axial variation of said core'"'"'s refractive index as a function of the distance from said fiber end face surface; and

shaping said fiber end face so as to maximize coupling efficiency of said diode laser beam into said fiber.

2. A method of coupling a diode laser beam into an optical fiber of claim 1, further comprising a step of controlling focusing properties of said shaped fiber end face surface during its fabrication.

3. A method of coupling a diode laser beam into an optical fiber of claim 2, wherein said controlling step is performed during said shaping step and comprises the additional steps of:

exciting said fiber at its distal end with a laser source, including a He--Ne laser; and

monitoring the far field distribution of the beam irradiated by said shaped fiber end face using standard means of observation including electronic and nonelectronic detection of an intensity distribution on a screen.

4. A method of coupling a diode laser beam into an optical fiber of claim 1, wherein the step of modifying said core'"'"'s refractive index involves fabricating an axial gradient-index lens having spherical surface directly on said fiber end face.

5. A method of coupling a diode laser beam into an optical fiber of claim 4, wherein the step of creating said variation of refractive index along said fiber'"'"'s axis involves fabricating an approximate refractive index distribution which is a linear function of distance from an outermost point of said fiber end face surface.

6. A method of coupling a diode laser beam into an optical fiber of claim 1, wherein the step of shaping said fiber end face involves fabricating a prism directly onto said fiber end face.

7. A method of coupling a diode laser beam into an optical fiber of claim 6, wherein Fresnel reflection from said fiber end face is minimized by fabricating said prism with its apex region having a lower refractive index than its base region.

8. A method of coupling a diode laser beam into an optical fiber of claim 7, wherein the step of varying refractive index along said fiber'"'"'s axis involves a step-like distributing onto said fiber end face at least one layer having a refractive index which differs from that of said fiber core material.

9. A method of coupling a diode laser beam into an optical fiber of claim 6, further comprising a step of cutting said prism'"'"'s apex region to provide for capturing of paraxial rays of the laser beam into numerical aperture of said fiber.

10. A method of coupling a diode laser beam into an optical fiber of claim 9, wherein Fresnel reflection from said fiber end face is minimized by fabricating onto said fiber end surface said prism with its cut apex region having a lower refractive index than its base region.

11. A method of coupling a diode laser beam into an optical fiber of claim 1, wherein the step of creating said variation of refractive index along said fiber'"'"'s axis involves using layers of low index antireflecting coating optical materials, including MgF₂.

12. A method of coupling a diode laser beam into an optical fiber of claim 1, wherein the step of creating said variation of refractive index along said fiber'"'"'s axis involves fabricating a modified refractive index of said fiber core material at said fiber end surface by a process selected from the group of Sol-Gel techniques, Ion Exchange, Chemical Vapor Deposition, Glass Fusion, and Neutron Irradiation.

13. A modified optical fiber end surface for enhanced coupling with diode laser beams comprising:

an optical fiber having a core with a refractive index and a cladding with a lower refractive index;

a fiber end face surface, to accept a diode laser beam;

said fiber end face surface having an axial variation of said core'"'"'s refractive index that varies as function of distance from said fiber end face surface; and

said fiber end face surface being shaped so as to maximize coupling efficiency of said diode laser beam into said fiber.

14. A modified optical fiber end surface according to claim 13, wherein said axial variation of said core'"'"'s refractive index is created by a process selected from the group of Sol-Gel techniques, Ion Exchange Chemical Vapor Deposition, Glass Fusion, and Neutron Irradiation.

15. A modified optical fiber end surface according to claim 13, wherein said axial variation of said core'"'"'s refractive index has a step-like distribution comprising at least one layer having a refractive index which dose not coincide with that of the fiber core material.