Document having security image and composite sheet and method for forming

• US 5,753,349 A
• Filed: 10/23/1996
• Issued: 05/19/1998
• Est. Priority Date: 04/04/1994
• Status: Expired due to Fees

• Current Assignee: National City Bank (The PNC Financial Services Group, Inc.)
• Original Assignee: NovaVision
• Inventors: Boswell, David R.
• Primary Examiner(s): KRYNSKI, WILLIAM A
• Application Number:
  US08/735,688
• Time in Patent Office: 573 Days
• Field of Search: 428/35.3, 428/334, 428/346, 428/349, 428/457, 428/458, 428/462, 428/464, 428/461, 428/484, 428/195, 428/212, 428/44.1, 428/467, 428/913, 427/208.2, 427/404, 427/47
• US Class Current: 428/195.1
• CPC Class Codes: B29C 59/046 for layered or coated substantially flat surfaces
• CPC Class Codes: B29D 11/0073 Optical laminates
• CPC Class Codes: B29L 2017/00 Carriers for sound or information
• CPC Class Codes: B32B 15/08 of synthetic resin
• CPC Class Codes: B32B 2309/02 Temperature
• CPC Class Codes: B32B 2425/00 Cards, e.g. identity cards, credit cards
• CPC Class Codes: B32B 2429/00 Carriers for sound or information
• CPC Class Codes: B32B 37/22 involving the assembly of both discrete and continuous layers
• CPC Class Codes: B32B 38/00 Ancillary operations in connection with laminating processes
• CPC Class Codes: B32B 38/06 Embossing
• CPC Class Codes: B32B 38/1841 during laying up
• CPC Class Codes: B32B 7/06 permitting easy separation
• CPC Class Codes: B32B 7/12 using interposed adhesives or interposed materials with bonding properties
• CPC Class Codes: B41M 1/22 Metallic printing; Printing with powdered inks
• CPC Class Codes: B41M 1/24 combined with embossing printing machines for carrying out printing operations combined with embossing B41F19/02
• CPC Class Codes: B41M 3/14 Security printing securities B42D25/29
• CPC Class Codes: B41M 7/0027 using protective coatings or layers by lamination or by fusion of the coatings or layers
• CPC Class Codes: B42D 25/328 Diffraction gratings; Holograms
• CPC Class Codes: B44C 1/1729 Hot stamping techniques
• CPC Class Codes: G03H 1/0244 Surface relief holograms replicating hologram without interference recording G03H1/0276
• CPC Class Codes: G03H 1/0252 : Laminate comprising a hologram layer
• CPC Class Codes: G03H 1/028 : by embossing
• CPC Class Codes: G03H 2227/04 : Production line for mass production
• CPC Class Codes: G03H 2240/55 : Thickness
• CPC Class Codes: G03H 2250/10 : arranged to be transferred onto a carrier body
• CPC Class Codes: G03H 2250/12 : Special arrangement of layers
• CPC Class Codes: G03H 2250/40 : Printed information overlapped with the hologram
• CPC Class Codes: H05K 3/046 : by selective transfer or selective detachment of a conductive layer
• CPC Class Codes: Y10S 428/913 : Material designed to be responsive to temperature, light, moisture
• CPC Class Codes: Y10T 156/1041 : Subsequent to lamination
• CPC Class Codes: Y10T 428/1338 : Elemental metal containing
• CPC Class Codes: Y10T 428/1438 : Metal containing
• CPC Class Codes: Y10T 428/1443 : Aluminum
• CPC Class Codes: Y10T 428/1457 : Silicon
• CPC Class Codes: Y10T 428/24802 : Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
• CPC Class Codes: Y10T 428/24942 : including components having same physical characteristic in differing degree
• CPC Class Codes: Y10T 428/24975 : No layer or component greater than 5 mils thick
• CPC Class Codes: Y10T 428/263 : Coating layer not in excess of 5 mils thick or equivalent
• CPC Class Codes: Y10T 428/265 : 1 mil or less
• CPC Class Codes: Y10T 428/2804 : Next to metal
• CPC Class Codes: Y10T 428/2813 : Heat or solvent activated or sealable
• CPC Class Codes: Y10T 428/2817 : Heat sealable
• CPC Class Codes: Y10T 428/2826 : Synthetic resin or polymer
• CPC Class Codes: Y10T 428/31504 : Composite [nonstructural laminate]
• CPC Class Codes: Y10T 428/31663 : As siloxane, silicone or silane
• CPC Class Codes: Y10T 428/31667 : Next to addition polymer from unsaturated monomers, or aldehyde or ketone condensation product
• CPC Class Codes: Y10T 428/31678 : Of metal
• CPC Class Codes: Y10T 428/31681 : Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]
• CPC Class Codes: Y10T 428/31692 : Next to addition polymer from unsaturated monomers
• CPC Class Codes: Y10T 428/31696 : Including polyene monomers [e.g., butadiene, etc.]
• CPC Class Codes: Y10T 428/31699 : Ester, halide or nitrile of addition polymer
• CPC Class Codes: Y10T 428/31703 : Next to cellulosic
• CPC Class Codes: Y10T 428/31714 : Next to natural gum, natural oil, rosin, lac or wax
• CPC Class Codes: Y10T 428/31786 : Of polyester [e.g., alkyd, etc.]
• CPC Class Codes: Y10T 428/31801 : Of wax or waxy material
• CPC Class Codes: Y10T 428/31935 : Ester, halide or nitrile of addition polymer

Abstract

A foil/composite sheet which either (1) is suitable for use in directly forming a holographic image or diffraction grating image on a document substrate or (2) has a holographic image or diffraction grating image embossed in the composite sheet such that a party producing the final document may hot stamp a chip containing the holographic image directly on a substrate forming the major portion of the final document. The composite sheet is characterized in that it has a sufficient degree of transparency to permit a person viewing the holographic image or diffraction grating image of such composite sheet or chip therefrom affixed to a printed substrate to readily see the printing through the holographic image or diffraction grating image.

Claims

1. A document comprising:

(a) a substrate having printing on a first surface;

(b) a composite structure adhered to said substrate first surface, said composite structure including,

(i) a lacquer coating having a thickness in the range of 0.5 microns to 3 microns, and

(ii) an adhesive coating having a thickness in the range of 0.75 microns to 4 microns securing said lacquer coating to said substrate first surface; and

(c) a holographic image or diffraction grating image embossed in said lacquer coating, said holographic image or diffraction grating image being embossed after said composite structure is adhered to said substrate, said printing being visible through said holographic image or diffraction grating image.

2. The document of claim 1, further including a layer of metal on said lacquer coating, said layer of metal having a thickness resulting in optical density in the range of 0.10 to 0.50 units as measured by Macbeth densitometer and having said holographic image or diffraction grating image embossed therein.

3. The document of claims 1 or 2, wherein said lacquer coating is a member of the group consisting of acrylic, styrene-acrylonitrile polymer, polyester and nitrocellulose.

4. The document of claims 1 or 2, wherein said adhesive is a heat activatible adhesive.

5. The document of claim 2, further including a coating of wax or siloxane having a thickness in the range of 0.025 microns to 1 micron on said layer of metal opposite said lacquer coating.

6. The document of claim 1, further including a second lacquer coating between said lacquer coating and said adhesive coating, said second lacquer coating having a thickness in the range of 0.05 microns to 0.2 microns, said second lacquer coating being a member of the group consisting of acrylic, styrene-acrylonitrile polymer, polyester and nitrocellulose.

7. A document comprising:

(a) an opaque substrate having printing on a first surface;

(b) a composite sheet adhered to said first surface, said composite sheet including

(i) a coating of adhesive having a thickness in the range of 0.75 microns to 4 microns adjacent said first surface,

(ii) an embossment receiving coating having a thickness in the range of 0.025 micron to 1 micron affixed to said coating of adhesive, said embossment receiving coating being an esterified montan wax,

(iii) a coating of soft lacquer having a thickness in the range of 0.5 microns to 5 microns affixed to said embossment receiving coating, said soft lacquer having a glass transition temperature no higher than 70°

C., and

(iv) a coating of hard lacquer having a thickness in the range of 0.5 microns to 5 microns affixed to said coating of soft lacquer, said hard lacquer having a glass transition temperature of at least 80°

C.; and

(c) said embossment receiving coating and said soft lacquer coating having embossed therein a holographic image or diffraction grating image, said printing being visible through said holographic image or diffraction grating image.

8. The document of claim 7, further including a release coating on said hard lacquer coating.

9. The document of claim 7, wherein said embossment receiving coating includes esterified montan wax combined with aluminum stearate, toluene and cellulose.

10. The document of claim 7, wherein said coating of soft lacquer is a member selected from the group consisting of acrylic, nitrocellulose and chlorinated rubber.

11. The document of claim 10, wherein said coating of hard lacquer is a member selected from the group consisting of polymethyl methacrylate, styrene acrylonitrile, polyethyleneterephthalate and nitrocellulose.

12. A document comprising:

(a) a thermoplastic substrate having printing on a first surface;

(b) a composite sheet adhered to said first surface, said composite sheet including

(i) a coating of adhesive having a thickness in the range of 0.75 microns to 4 microns adjacent said first surface,

(ii) an embossment receiving coating having a thickness in the range of 0.025 micron to 1 micron affixed to said coating of adhesive, said embossment receiving coating being an esterified montan wax,

(iii) a layer of metal having a thickness resulting in an optical density in the range of 0.10 to 0.50 units as measured by Macbeth Densitometer affixed to said embossment receiving coating,

(iv) a coating of soft lacquer having a thickness in the range of 0.5 microns to 5 microns affixed to said layer of metal, said soft lacquer having a glass transition temperature no higher than 70°

C., and

(v) a coating of hard lacquer having a thickness in the range of 0.5 microns to 5 microns affixed to said coating of soft lacquer, said hard lacquer having a glass transition temperature of at least 80°

C.; and

(c) said embossment receiving coating, said layer of metal and said soft lacquer coating having embossed therein a holographic image or diffraction grating image, said printing being visible through said holographic image or diffraction grating image.

13. A document according to claim 12, further including a release coating on said hard lacquer coating.

14. The document according to claim 12, wherein said embossment receiving coating includes esterified montan wax combined with aluminum stearate, toluene and cellulose.

15. The document of claim 12, wherein said coating of soft lacquer is a member selected from the group consisting of acrylic, nitrocellulose and chlorinated rubber.

16. The document of claim 15, wherein said coating of hard lacquer is a member selected from the group consisting of polymethyl methacrylate, styrene acrylonitrile, polyethyleneterephthalate and nitrocellulose.

17. A composite sheet comprising:

(a) a thermoplastic substrate;

(b) a release coating having a thickness of 0.025 microns to 5 microns affixed to said thermoplastic substrate;

(c) a coating of hard lacquer having a thickness in the range of 0.5 microns to 5 microns affixed to said release coating, said hard lacquer having a glass transition temperature of at least 80°

C.;

(d) a coating of soft lacquer having a thickness in the range of 0.5 microns to 5 microns affixed to said hard lacquer coating, said soft lacquer having a glass transition temperature no higher than 70°

C.; and

(e) an embossment receiving coating having a thickness in the range of 0.025 micron to 1 micron affixed to said coating of soft lacquer, said embossment receiving coating being an esterified montan wax, said embossment receiving coating and said soft lacquer coating having embossed therein a holographic image or diffraction grating image, said thermoplastic substrate being releasable from the remainder of said composite sheet, said remainder being transparent.

18. The composite sheet of claim 17, further including a layer of metal between said soft lacquer coating and said embossment receiving coating, said layer of metal having a thickness resulting in an optical density in the range of 0.10 to 0.50 units as measured by Macbeth Densitometer.

19. The composite sheet of claim 17, wherein said embossment receiving coating includes esterified montan wax combined with aluminum stearate, toluene and cellulose.

20. The composite sheet of claim 17, further including a coating of heat activatible adhesive having a thickness in the range of 0.75 microns to 4 microns affixed to said embossed embossment receiving coating.

21. The composite sheet of claim 17, wherein said coating of soft lacquer is a member selected form the group consisting of acrylic, nitrocellulose and chlorinated rubber.

22. The composite sheet of claim 21, wherein said coating of hard lacquer is a member selected from the group consisting of polymethyl methacrylate, styrene acrylonitrile, polyethyleneterephthalate and nitrocellulose.