Combinational weigher

• US 5,753,866 A
• Filed: 06/24/1996
• Issued: 05/19/1998
• Est. Priority Date: 05/13/1994
• Status: Expired due to Term

• Current Assignee: Ishida Company Limited
• Original Assignee: Ishida Company Limited
• Inventors: Ikeda, Tetsuo, Morichi, Tohru, Wakasa, Yukio
• Primary Examiner(s): Gellner, Michael L.
• Assistant Examiner(s): Gibson, Randy W.
• Application Number:
  US08/545,780
• Time in Patent Office: 694 Days
• Field of Search: 395/94, 901/46, 901/47, 382/141, 364/478.01, 364/478.06, 222/55, 209/577, 209/587, 209/938, 209/939, 177/25.18, 177/116, 177/119, 177/145, 177/121, 198/502.2
• US Class Current: 177/25.18
• CPC Class Codes: G01G 19/393 using two or more weighing units
• CPC Class Codes: Y10S 209/939 Video scanning

Abstract

A combinational weigher measures articles with a plurality of measuring devices and selects a combination of the articles with a total weight within an allowable range. The weigher has a device for supplying the articles, cameras for taking pictures of at least either this article supplying device or the articles thereon, an image processing device for determining the condition of the article supply on the basis of image signals from the cameras, a predicting device for predicting the change in the amount of the supplied articles on the basis at least of the condition thus determined, and a control device for changing the operating conditions of the supplying device on the basis of this prediction so as to control changes in the supply rates of articles to the measuring devices.

Claims

1. A combinational weigher comprising:

a plurality of supplying means for supplying articles;

a plurality of measuring means for receiving articles individually from said supplying means and measuring said received articles;

a combination calculating means for combining measured values obtained individually by said measuring means and selecting a combination of articles having a total measurement within an allowable range;

means for collecting and discharging said selected articles;

image receiving means for taking in images;

image processing means for obtaining from said images information on conditions of article movements on said supplying means;

a predicting means for making predictions on changes in the supply rates of articles from said supplying means at least on the basis of said obtained conditions of article movements; and

parameter control means for changing operating conditions of said supplying means to thereby control changes in the supply rates of articles from said supplying means on the basis of said predictions.

2. The combinational weigher of claim 1 wherein said predicting means makes said predictions on changes in the supply rates from said supplying means on the basis of said obtained conditions of article movements.

3. The combinational weigher of claim 1 wherein said image receiving means include a plurality of cameras each placed beside a corresponding one of said plurality of supplying means and wherein said image processing means include means for recording shape images representing shapes of said plurality of supplying means obtained by said cameras and outlining means for obtaining outlines of articles on said plurality of supplying means as indicating manners in which articles are piled on said supplying means.

4. The combinational weigher of claim 3 wherein said image processing means further include pile detecting means for detecting appearance, movement and disappearance of piles on said plurality of supplying means.

5. A combinational weigher comprising:

a plurality of supplying means for supplying articles;

a plurality of measuring means for receiving articles individually from said supplying means and measuring said received articles;

a combination calculating means for combining measured values obtained individually by said measuring means and selecting a combination of articles having a total measurement within an allowable range;

means for collecting and discharging said selected articles;

image receiving means for taking in images;

image processing means for obtaining from said images information on conditions of article movements on said supplying means;

a predicting means for making predictions on changes in the supply rates of articles from said supplying means at least on the basis of said obtained conditions of article movements; and

combination control means for changing the amount of articles discharged per unit time from selected combinations of said measuring means on the basis of said predictions such that changes in supply rate of articles from said supplying means are controlled.

6. The combinational weigher of claim 5 wherein said predicting means makes said predictions on changes in the supply rates from said supplying means on the basis of said obtained conditions of article movements.

7. The combinational weigher of claim 5 wherein said image receiving means include a plurality of cameras each placed beside a corresponding one of said plurality of supplying means and wherein said image processing means include means for recording shape images representing shapes of said plurality of supplying means obtained by said cameras and outlining means for obtaining outlines of articles on said plurality of supplying means as indicating manners in which articles are piled on said supplying means.

8. The combinational weigher of claim 7 wherein said image processing means further include pile detecting means for detecting appearance, movement and disappearance of piles on said plurality of supplying means.

9. A combinational weigher comprising:

a plurality of supplying means for supplying articles;

a plurality of measuring means for receiving articles individually from said supplying means and measuring said received articles;

a combination calculating means for combining measured values obtained individually by said measuring means and selecting a combination of articles having a total measurement within an allowable range;

means for collecting and discharging said selected articles;

image receiving means for taking in images;

image processing means for processing signals based on said images and thereby detecting abnormal conditions in article movement on said supplying means; and

parameter control means for changing operating conditions of any of said supplying means on which said abnormal conditions were detected such that said abnormal conditions are eliminated.

10. The combinational weigher of claim 9 wherein said images are two-dimensional images and said image processing means serve to process signals representing two-dimensional images.

11. A combinational weigher comprising:

a plurality of supplying means for supplying articles;

a plurality of measuring means for receiving articles individually from said supplying means and measuring said received articles;

a combination calculating means for combining measured values obtained individually by said measuring means and selecting a combination of articles having a total measurement within an allowable range;

means for collecting and discharging said selected articles;

image receiving means for taking in images;

image processing means for processing signals based on said images and thereby detecting abnormal conditions in article movement on said supplying means; and

combination control means for changing the amount of articles discharged per unit time from selected combinations of said measuring means such that said abnormal conditions are eliminated.

12. The combinational weigher of claim 11 wherein said images are two-dimensional images and said image processing means serve to process signals representing two-dimensional images.

13. A combinational weigher comprising:

a plurality of supplying means for supplying articles;

a plurality of measuring means for receiving articles individually from said supplying means and measuring said received articles;

a combination calculating means for combining measured values obtained individually by said measuring means and selecting a combination of articles having a total measurement within an allowable range;

means for collecting and discharging said selected articles;

image receiving means for taking in images;

image processing means for detecting densities of articles on said supplying means on the basis of image signals from said image receiving means; and

combination control means for changing operating conditions of said supplying means on the basis of said detected densities.

14. The combinational weigher of claim 13 wherein said image receiving means include a camera for taking in images of surface areas of all of said plurality of supplying means, and wherein said image processing means include means for receiving images from said camera and calculating therefrom total surface areas of said supplying means and uncovered areas of said supplying means not covered with said articles, said densities being calculated from said total surface areas and said uncovered areas.

15. A combinational weigher comprising:

a plurality of supplying means for supplying articles;

a plurality of measuring means for receiving articles individually from said supplying means and measuring said received articles;

a combination calculating means for combining measured values obtained individually by said measuring means and selecting a combination of articles having a total measurement within an allowable range;

means for collecting and discharging said selected articles;

image receiving means for taking in images;

image processing means for detecting densities of articles on said supplying means on the basis of image signals from said image receiving means; and

combination control means for changing the amount of articles discharged per unit time from selected combinations of said measuring means corresponding to said supplying means on the basis of said detected densities.

16. The combinational weigher of claim 15 wherein said image receiving means include a camera for taking in images of surface areas of all of said plurality of supplying means, and wherein said image processing means include means for receiving images from said camera and calculating therefrom total surface areas of said supplying means and uncovered areas of said supplying means not covered with said articles, said densities being calculated from said total surface areas and said uncovered areas.

17. A combinational weigher comprising:

a dispersion feeder for having articles dropped thereonto from a supplying means and dispersing said dropped articles radially;

a plurality of measuring means disposed in a circle for measuring said articles received thereby;

a plurality of vibratory feeders disposed radially corresponding to said measuring means for delivering said articles from said dispersion feeder individually to said measuring means;

a combination calculating means for combining measured values obtained individually by said measuring means and selecting a combination of articles having a total measurement within an allowable range;

image receiving means for taking in images of at least either said dispersion feeder or the articles on said dispersion feeder;

image processing means for receiving said images from said image receiving means and thereby obtaining information on unevenness of said articles on said dispersion feeder; and

dropping point control means for adjusting, on the basis of said obtained information on unevenness, the dropping position at which said articles are dropped on said dispersion feeder.

18. The combinational weigher of claim 17 wherein said image processing means includes outlining means for obtaining an outline which indicates the manner in which said articles are piled on said dispersion feeder and unevenness detecting means for calculating areas on the left-hand and right-hand sides under said outline.