Preventative maintenance and diagonstic system
First Claim
1. A maintenance system for a machine controlled by a programmable logic controller, the programmable logic controller including a memory which stores input data received from the machine and output data communicated to the machine, the maintenance system comprising:
- a computer interfaced to the memory and prohibited from modifying the memory, the computer operative to monitor a state of the machine over a plurality of manufacturing cycles, the state including at least a portion of the input data and the output data, the computer further operative to detect a fault condition for a component of the machine based upon a comparison of a current state for the manufacturing cycle and a previous state for the manufacturing cycle; and
a display device in communication with the computer to alert an operator of the fault condition and to graphically display a location of the component within the machine to facilitate a corrective measure by the operator.
3 Assignments
0 Petitions
Accused Products
Abstract
A maintenance system for a machine (12) controlled by a programmable logic controller (14) having a memory (20) which stores input data received from the machine (12) and output data communicated to the machine (12). The maintenance system includes a computer (33) interfaced to the memory to be non-intrusive with respect to the programmable logic controller (14). The computer (33) is operative to monitor a state of the machine (12) over a plurality of manufacturing cycles, the state including at least a portion of the input data and the output data. The computer (33) is further operative to detect a fault condition for a component of the machine (12) based upon a state of a current manufacturing cycle and a state of a previous manufacturing cycle. A display device (32) is in communication with the computer (33) to alert an operator of the fault condition and to graphically display a location of the component within the machine (12) to facilitate a corrective measure by the operator.
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Citations
24 Claims
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1. A maintenance system for a machine controlled by a programmable logic controller, the programmable logic controller including a memory which stores input data received from the machine and output data communicated to the machine, the maintenance system comprising:
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a computer interfaced to the memory and prohibited from modifying the memory, the computer operative to monitor a state of the machine over a plurality of manufacturing cycles, the state including at least a portion of the input data and the output data, the computer further operative to detect a fault condition for a component of the machine based upon a comparison of a current state for the manufacturing cycle and a previous state for the manufacturing cycle; and a display device in communication with the computer to alert an operator of the fault condition and to graphically display a location of the component within the machine to facilitate a corrective measure by the operator. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. A computer-implemented method of maintaining a machine controlled by a programmable logic controller, the programmable logic controller including a memory which stores input data received from the machine and output data communicated to the machine, the method comprising the steps of:
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monitoring the memory while prohibiting modification thereof to monitor a state of the machine over a plurality of manufacturing cycles, the state including at least a portion of the input data and the output data from the memory; comaring a current state for the manufacturing cycle to a previous state for the manufacturing cycle; detecting a fault condition for a component of the machine based upon a difference between the current state and the previous state of the manufacturing cycle; alerting an operator of the fault condition; and graphically displaying a location of the component within the machine to facilitate a corrective measure by the operator. - View Dependent Claims (14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24)
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Specification