Self-propelled sprayer

• US 5,755,382 A
• Filed: 08/13/1996
• Issued: 05/26/1998
• Est. Priority Date: 08/14/1995
• Status: Expired due to Term

• Current Assignee: Blue Leaf IP Incorporated (CNH Industrial N.V.), CNH America Llc (CNH Industrial N.V.)
• Original Assignee: Case Corporation (CNH Industrial N.V.)
• Inventors: Skotinkov, Andrey V.
• Primary Examiner(s): Morris, Lesley D.
• Application Number:
  US08/696,253
• Time in Patent Office: 651 Days
• Field of Search: 239/146, 239/147, 239/159-161, 239/163-167, 239/169, 239/176, 239/722, 239/723, 239/726, 239/727, 239/732, 239/735, 239/739, 239/741-744, 239/67, 239/69, 239/99
• US Class Current: 239/161
• CPC Class Codes: A01B 51/026 of the automotive vehicle type, e.g. including driver accommodation A01B51/023 takes precedence
• CPC Class Codes: A01M 7/0042 Field sprayers, e.g. self-propelled, drawn or tractor-mounted
• CPC Class Codes: A01M 7/0085 Tanks
• CPC Class Codes: A01M 7/0089 Regulating or controlling systems the delivery being related to the movement of a vehicle B05B9/06
• CPC Class Codes: A01M 7/0092 Adding active material used as well for the introduction of fertilisers in water A01C23/042
• CPC Class Codes: B62D 49/0614 equipped with visual aids for positioning implements or to control working condition optical signalling for vehicles in general B60Q1/26

Abstract

A self-propelled sprayer having individually rotatable wheels and a pair of wing extensions for a spraying boom, with the wheels able to be turned in line with the boom for transport or turned 90 degrees for spraying, with a GPS receiver to determine the geophysical position of the sprayer, a saddle tank for chemicals to be sprayed, and a mechanism to elevate and depress individual wings of the boom, and a mechanism to adjust ground clearance and leveling of the sprayer for operation on slopes. The chemical tank has a plurality of expandable bladders therein to allow various proportions of chemicals to be carried while maximizing the capacity of the tank.

Claims

1. A self-propelled automated sprayer comprising:

a) a frame having a longitudinal axis;

b) at least one boom wing for spraying chemicals and having at least one extendable and retractable extension movable along the longitudinal axis; and

c) four wheels, each independently steerable for changing the direction of movement of the sprayer between parallel and perpendicular to the longitudinal axis such that the sprayer can move in directions parallel and perpendicular to the longitudinal axis.

2. The sprayer of claim 1 further comprising means to independently steer the wheels to allow the sprayer to pivot about an axis located between the wheels such that the one boom wing moves in an arc to spray a sector.

3. The sprayer of claim 1 further comprising a GPS receiver for determining a geophysical location of the sprayer.

4. The sprayer of claim 1 wherein the boom wing further comprises a breakaway mechanism to allow an outer part of the boom wing to deflect out of alignment with respect to the remainder of the boom wing in response to contact with an obstruction and return to alignment after moving past the obstruction.

5. The sprayer of claim 1 wherein the boom wing further comprises means for tilting an outer portion of the boom wing in a vertical plane.

6. The sprayer of claim 1 wherein the boom wing further comprises a cable and pulley apparatus to extend and retract the extension on the boom wing.

7. A self-propelled sprayer comprising:

a) a longitudinal frame;

b) a plurality of wheels supporting the frame and spaced longitudinally therealong; and

c) a saddle tank mounted to the frame for carrying at least one chemical to be sprayed, wherein the saddle tank straddles and overhangs the frame in the space between the wheels.

8. A self-propelled sprayer comprising:

a) a longitudinal frame; and

b) a chemical tank mounted to the frame and having

i) an outer shell of relatively rigid material, and

ii) a plurality of bladders individually formed of elastomeric material to divide the tank into separate compartments while collectively filling the outer shell, with the relative capacities of the compartments being cooperatively adjustable

such that the relative capacities of the compartments can be changed while utilizing substantially all the volume of the outer shell of the tank.

9. A self-propelled sprayer comprising:

a) a longitudinal frame;

b) a plurality of wheels, with at least one wheel carried by a pivotable steering assembly; and

c) a suspension having a two bar linkage between the pivotable steering assembly and the frame and defining a parallelogram in a vertical plane

such that the ground clearance of the sprayer can be adjusted by moving the frame vertically with respect to the wheel by changing the angle of the two bar linkage.

10. The sprayer of claim 9 wherein the suspension further comprises a fluid cylinder connected between the frame and one of the bars to control the angle of the two bar linkage.

11. The sprayer of claim 10 wherein the suspension further includes a lever between the cylinder and the frame against which the cylinder acts.

12. The sprayer of claim 9 further comprising a second wheel and suspension located transversely opposite the one wheel and wherein the suspension further comprises a pair of frame levers pivoted to the frame and a pair of fluid cylinders, with a respective one of the cylinders connected between one of the bars of the respective wheel linkages and one of the frame levers and further wherein a spring is located between the pair of frame levers.

13. The sprayer of claim 12 further comprising a shock absorber located in parallel with the spring between the pair of frame levers.

14. The sprayer of claim 12 wherein the wheel and suspension on one side of the frame can be adjusted to a different ground clearance from the wheel and suspension on the other side of the frame to allow the sprayer to traverse sloped terrain while remaining level.

16. The apparatus of claim 14 further comprising:

j) a videocamera fixed on the end of each wing and connected by a cable to a videocard installed in the on-board computer.

15. A self-propelled automated sprayer comprising:

a) a frame with a cabin fixed on it wherein the cabin includes

i) a rotating operator seat,

ii) an acceleration sensor,

iii) an on-board computer with software,

iv) a digital-analog interface I/O board,

v) a relay interface,

vi) a monitor having a screen,

vii) a joystick, and

vii) a GPS with satellite antenna on the roof of the cabin;

b) fuel tanks placed under the cabin;

c) a multi-sectional monotank of saddle-form;

d) an engine with hydrostatic transmission and a block of electro-hydraulic valves;

e) an air compressor with receiver and electric valve;

f) four independent parallelogram lever suspensions mounted to the frame wherein each suspension includes

i) two levers in an vertical plane pivotably fixed to the frame at one pair of ends thereof with the opposite ends thereof pivotably fixed to a vertical sleeve and further pivotably connected to a frame lever via a hydraulic cylinder for clearance changing wherein each cylinder has a position sensor associated therewith;

g) four wheels, with each wheel carried by a steerable assembly having

i) a fork connected to the vertical sleeve and carrying one of the wheels for rotation about an axis of rotation,

ii) a hydrostatically driven motor in the fork, wherein each wheel has a separate mechanism and sensor for turning, and

iii) a shield for each wheel, wherein a speed sensor is mounted on one of the steerable assemblies and an axis of symmetry of the steerable assembly coincides with the axle of wheel turning and crosses the axis of wheel rotation;

h) a pneumatic spring with a pressure sensor and a shock-absorber for each pair of wheels fixed between the two frame levers;

i) a telescopic boom having two wings, with an acceleration sensor for each wing of the boom, wherein the boom is mounted centrally between the wheels inside the frame of the sprayer;

wherein the sensors of speed, wheels turning, the joystick, the on-board computer, the I/O board, the relay interface, the electric valves, and the mechanisms for turning the wheels are connected ii a system for turning and changing direction of movement;

and further wherein the sensors of air pressure in air springs, speed, acceleration, clearance changing cylinder position, on-board computer, I/O board, relay interface, electric valves, receiver and air springs are connected in an automated system for suspension management;

and further wherein the screen of the monitor through the on-board computer, the I/O board, the relay interface is connected with lights, turn signals, latches, and electric valves to form a system for management of the boom, ground clearance, foam marker signalling and illumination;

and further wherein sensors for pressure, temperature, volume, circuit, and position are connected by cables to the I/O board, the on-board computer and monitor to form a sprayer control system;

and further wherein the rotating operator chair has a mechanism for turning and is fixed on the floor of the cabin and arms of the chair are equipped with the monitor and the joystick and the on-board computer is installed under the chair seat;

and further wherein the telescopic boom has a middle nonmovable section divided along its longitudinal axis into two equal compartments, with two movable sections of the boom forming each of the two wings are placed in each of them and wherein each wing has a pulley-cable system mounted on its sections to pull them in and out by means of two hydraulic motors fixed on the nonmoving section, with each section of the boom equipped with a latch controlled by a solenoid and each outer section equipped with a break-away mechanism having two disengageable half-cylinder supports, a spring and a shock absorber, and wherein each of the intermediate movable sections is divided into inside and outside parts, upper girders of which are pivotably connected by means of a horizontal axle perpendicular to the axis of the section and an outside part of a lower girder is pivotably connected with two intermediate rods, the inside ends of which are pivotably connected with ends of a movable frame installed in the lower girder of the inside part in a guide and connected with the inside part of the intermediate section by means of a hydraulic cylinder;

and further wherein the GPS with the satellite antenna, a diskette with a program of applying chemicals, an electric valve of a flow control are joined through the on-board computer, the I/O board and the relay interface to form an automated system of programmed application.