Selectively balanced golf club heads and method of head selection

• US 5,755,624 A
• Filed: 01/22/1996
• Issued: 05/26/1998
• Est. Priority Date: 01/22/1996
• Status: Expired due to Term

• Current Assignee: Callaway Golf Company
• Original Assignee: Callaway Golf Company
• Inventors: Helmstetter, Richard C.
• Primary Examiner(s): Passaniti, Sebastiano
• Assistant Examiner(s): BLAU, STEPHEN LUTHER
• Application Number:
  US08/580,479
• Time in Patent Office: 855 Days
• Field of Search: 473/334, 473/335, 473/337, 473/344, 473/345, 473/350, 473/409, 473/287, 473/291, 473/349, 273/171, 273/172, 273/167 A, 273/167 F, 273/167 H, 273/77 A
• US Class Current: 473/291
• CPC Class Codes: A63B 53/04 Heads
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0437 with special crown configurations
• CPC Class Codes: A63B 53/045 Strengthening ribs
• CPC Class Codes: A63B 53/0458 with non-uniform thickness of the impact face plate
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 60/00 Details or accessories of golf clubs, bats, rackets or the like

Abstract

A golf club head comprising a shell having toe and heel portions; a front wall defining a forward facing ball-striking face; and top and bottom walls, the bottom wall being metallic and having at least one local zone of relatively greater thickness, remaining extent of the bottom wall having thickness substantially less than the local zone of relatively greater thickness.

Claims

1. A golf club head comprising a shell having toe and heel walls, a front wall defining a forward facing ball-striking face, and top and bottom walls, at least one of said walls having a local zone of selected thickness, remaining extent of said one wall having thickness different from said selected thickness, said shell being hollow and wherein said bottom wall is characterized as having a medial ridge which projects downwardly, and as forming two shallow recesses, one recess between the ridge and said heel portion, and the other recess between the ridge and said toe portion, said local zone having inward thickness relatively greater than the thickness of said one wall over its major remaining extent, and said local zone offset toward a selected recess, said local zone being an inward extension of said one wall and being of unitary mass, the local zone being provided such that the head center of gravity is able to be selectively located forwardly and rearwardly and also in the lateral and vertical directions therewith, said local zone entirely contained within said head.

2. The head of claim 1 wherein said one wall and said local zone consist of a one-piece metal casting.

3. The head of claim 1 wherein the thickness of said local zone is at least about twice the thickness of said remaining extent of said one wall.

4. The head of claim 3 wherein said thickness of said local zone exceeds 0.150 inch, and said thickness of said remaining extent of said one wall is less than 0.060 inch.

5. The head of claim 3 wherein said thickness of said local zone is between 0.150 and 0.250 inch, and said thickness of said remaining extent of said one wall is between 0.030 and 0.050 inch.

6. The head of claim 5 wherein said one wall comprises said bottom wall.

7. The head of claim 1 wherein said one wall is said bottom wall.

8. The head of claim 1 wherein said local zone is located rearwardly of said front wall.

9. The head of claim 1 wherein said local zone of relatively greater thickness faces interiorly of the head.

10. The head of claim 1 wherein said local zone forms a plateau projecting interiorly of the head.

11. The head of claim 1 wherein said local zone defines a pocket on said one wall.

12. The head of claim 11 including filler material in said pocket.

13. The head of claim 1 wherein said local zone increases in thickness in a direction toward said front wall.

14. The head of claim 13 wherein said one wall comprises said bottom wall.

15. The head of claim 14 wherein said bottom wall comprise a head sole plate peripherally joined to a looping rim defined by the head.

16. The head of claim 15 wherein said local zone has an upper surface which ramps upwardly toward said front wall.

17. The head of claim 16 wherein said upper surface terminates in rearwardly spaced relation from said front wall.

18. The head of claim 13 wherein said local zone has an upper surface which ramps upwardly toward said front wall.

19. The head of claim 18 wherein said upper surface terminates in rearwardly spaced relation from said front wall.

20. A golf club head comprising a shell having a hollow interior and having metallic toe and heel walls, a front wall defining a forward facing ball-striking face and top and bottom metallic walls, said bottom wall having at least one local zone of relatively greater thickness, the major extent of said bottom wall having thickness substantially less than said relatively greater thickness, said local zone protecting into said hollow interior, said bottom wall and local zone of increased thickness being of unitary mass, the local zone being provided such that the head center of gravity is able to be selectively located forwardly and rearwardly and also in the lateral and vertical directions.

21. The head of claim 20 wherein said major extent of said bottom wall and said local zone consist of a one-piece integral metallic body.

22. The head of claim 21 wherein said body is a metallic casting.

23. The head of claim 20 wherein the thickness of said local zone is at least twice the thickness of said bottom wall.

24. The head of claim 23 wherein said thickness of said local zone exceeds 0.150 inch, and said thickness of said major extent of said bottom wall is less than 0.060 inch.

25. The head of claim 23 wherein said thickness of said local zone is between 0.150 and 0.250 inch, and said thickness of said major extent of said bottom wall is between 0.030 and 0.050 inch.

26. The head of claim 20 wherein said bottom wall is characterized as having a medial ridge which projects downwardly, and as forming two shallow recesses, one ridge between the ridge and said heel wall, and the other recess between the ridge and said toe wall, said at least one local zone of increased thickness being positioned in such relation to said ridge and recesses as to shift the head center of gravity relative to what it would otherwise be with respect to said ridge and recesses in the absence of said local zone.

27. The head of claim 26, including other like heads defining a set of golf clubs having heads with different front face angularities.

28. The set of golf clubs as defined in claim 27, wherein said local zones of increased thickness have different selected positions in at least some of the heads of the set.

29. The head of claim 20, including other like heads defining a set of golf clubs having heads with different front face angularities.

30. The set of golf clubs as defined in claim 29, wherein said local zones of increased thickness have different selected positions in at least certain of the heads of the set.

31. The method of selecting golf clubs to make up a set, each golf club including a head comprising a shell having a hollow interior and having metallic toe and heel walls, a front wall defining a forward facing ball-striking face and top and bottom metallic walls, said bottom wall having at least one local zone of relatively greater thickness, the major extent of said bottom wall having thickness substantially less than said relatively greater thickness, said local zone projecting into said hollow interior, said bottom wall and local zone of increased thickness being of unitary mass, the local zone being provided such that the head center of gravity is able to be selectively located forwardly and rearwardly and also in the lateral and vertical directions, and which includes providing a first group of golf clubs wherein the local zones have different selected positions in the heads of the group, all heads of the group having the same front face angularity, swinging the different heads of the group, and selecting a club of the first group as desired, based on said swinging.

32. The method of claim 31 including providing a second group of said golf clubs, but wherein the local zones of increased thickness have different selected positions in the heads of the second group, all heads of the second group having the same front face angularity which is different from the front face angularity of the heads of the first group, swinging the different heads of the second group, and selecting a club of the second group as desired, based on said swinging thereof.

33. The method of providing a set of golf clubs for a golfer that includes the steps:

a) providing multiple groups of golf clubs wherein

i) the heads of each group are the same except that the locations of the head centers of gravity are different in the heads of each group,

ii) the heads of different groups have front faces with different angularities,

b) and allowing the golfer to swing the clubs of each group and to select a club for each group which is best suited for that golfer,

c) each head provided to comprise a shell having a hollow interior and having metallic toe and heel walls, a front wall defining a forward facing ball-striking face and top and bottom metallic walls, said bottom wall having at least one local zone of relatively greater thickness, the major extent of said bottom wall having thickness substantially less than said relatively greater thickness, said local zone projecting into said hollow interior, said bottom wall and local zone of increased thickness being of unitary mass, the local zone being provided such that the head center of gravity is able to be selectively located forwardly and rearwardly and also in the lateral and vertical directions.

34. A golf club head comprising a hollow shell having toe and heel walls, a front wall defining a forward facing ball-striking face, and top and bottom walls, said bottom wall having a local zone of selected thickness, remaining extent of said bottom wall having thickness different from said selected thickness, said local zone increasing in thickness in a direction toward said front wall, said local zone having an upper surface which ramps upwardly toward said front wall, to provide increasing thickness, said upper surface terminating in rearwardly spaced relation from said front wall, and wherein said local zone terminates, frontwardly, at a gap defined between said front wall and the forwardmost extent of said local zone, wherein said local zone of increasing thickness is spaced rearwardly from said front wall, said local zone and said bottom wall being of unitary mass, the local zone being provided such that the head center of gravity is able to be selectively located forwardly and rearwardly and also in the lateral and vertical directions.

35. The head of claim 34 wherein said bottom wall defines a sole plate having laterally spaced wings which extend upwardly and laterally oppositely toward the heel and toe walls, and said local zone merges with said wings, laterally.

36. The head of claim 35 wherein said wings have downwardly concave lower surfaces.