Lithium ionic conducting glass thin film and carbon dioxide sensor comprising the glass thin film

• US 5,755,940 A
• Filed: 02/12/1996
• Issued: 05/26/1998
• Est. Priority Date: 06/13/1994
• Status: Expired due to Fees

• Current Assignee: Mitsui Chemicals Incorporated (Mitsui Chemicals)
• Original Assignee: Mitsui Petrochemical Industries, Ltd. (Mitsui Chemicals)
• Inventors: Shindo, Kiyotaka
• Primary Examiner(s): TUNG, TA HSUNG
• Application Number:
  US08/591,650
• Time in Patent Office: 834 Days
• Field of Search: 204/416, 204/419, 204/420, 204/421-429, 205/783.5, 205/784
• US Class Current: 204/424
• CPC Class Codes: C03C 4/18 for ion-sensitive glass
• CPC Class Codes: C03C 8/24 Fusion seal compositions being frit compositions having non-frit additions, i.e. for use as seals between dissimilar materials, e.g. glass and metal; Glass solders
• CPC Class Codes: G01N 27/4074 for detection of gases other than oxygen
• CPC Class Codes: G01N 33/004 CO or CO2

Abstract

The lithium ionic conducting glass thin film of the present invention comprises a glass containing 20 to 80 mol % of an Li₂ O component. This glass thin film has a dense structure which shuts off gas and can be used as a solid electrolyte in a carbon dioxide sensor.

The thin carbon dioxide sensor of the present invention comprises the above lithium ionic conducting glass thin film as a solid electrolyte. This sensor enables complete elimination of noise attributed to gas permeation by virtue of the lithium ionic conducting glass thin film having a dense structure with the result that the accuracy of carbon dioxide concentration measurement can be enhanced. Further, the lithium ionic conducting glass is formed into a thin film, so that the sensor has a low internal resistance, acts at low operating temperatures and exhibits a high response speed. Therefore, a heater having a capacity smaller than in the prior art can be used in the sensor, so that, even when a structure integral with a heater and the like is employed, miniaturization of the sensor can be realized.

Claims

1. A thin carbon dioxide sensor comprising a lithium ionic conducting glass thin film solid electrolyte with 0.1 to 20 μ

m thickness consisting essentially of a glass containing 20 to 80 mol % of a Li₂ O component and 80 to 20 mol % of a member selected from the group consisting of SiO₂, P₂ O₅, B₂ O₃ and Al₂ O₃ and an electrode comprising a carbonate material for detecting carbon dioxide.

2. The thin carbon dioxide sensor as claimed in claim 1, wherein the lithium ionic conducting glass thin film solid electrolyte consists essentially of a material represented by the formula:

space="preserve" listing-type="equation">(Li.sub.2 O).sub.x --(SiO.sub.2).sub.(100-x)

wherein 20 mol %≧

x mol %≧

80 mol %.

3. The thin carbon dioxide sensor as claimed in claim 2, wherein the lithium ionic conducting glass thin film is formed by the sputtering process.

4. The thin carbon dioxide sensor as claimed in claim 1, wherein the lithium ionic conducting glass thin film and a thin metal carbonate film in this sequence are laminated to one surface of an oxygen ionic conducting ceramic substrate and further a first thin noble metal electrode film is laminated to the surface of the thin metal carbonate film, and

wherein a second thin noble metal electrode film and a thin film heater are laminated to the other side of said surface of the oxygen ionic conducting ceramic substrate in a fashion such that the second thin noble metal electrode film and the thin film heater are arranged so as not to contact each other.

5. The thin carbon dioxide sensor as claimed in claim 1, wherein the lithium ionic conducting glass thin film and a first thin noble metal electrode film in this sequence are laminated to one surface of an oxygen ionic conducting ceramic substrate and further a thin metal carbonate film is laminated to the surface of the first thin noble metal electrode film, and

wherein a second thin noble metal electrode film and a thin film heater are laminated to the other side of said surface of the oxygen ionic conducting ceramic substrate in a fashion such that the second thin noble metal electrode film and the thin film heater are arranged so as not to contact each other.

6. The thin carbon dioxide sensor as claimed in claim 1, wherein the lithium ionic conducting glass thin film and a first thin noble metal electrode film are laminated to one surface of an oxygen ionic conducting ceramic substrate in a fashion such that the lithium ionic conducting glass thin film and the first thin noble metal electrode film are arranged so as not to contact each other, a thin metal carbonate film is laminated to the surface of the lithium ionic conducting glass thin film and further a second thin noble metal electrode film is laminated to the surface of the thin metal carbonate film, and

wherein a thin film heater is laminated to the other side of said surface of the oxygen ionic conducting ceramic substrate.

7. The thin carbon dioxide sensor as claimed in claim 1, wherein the lithium ionic conducting glass thin film and a first thin noble metal electrode film are laminated to one surface of an oxygen ionic conducting ceramic substrate in a fashion such that the lithium ionic conducting glass thin film and the first thin noble metal electrode film are arranged so as not to contact each other, a second thin noble metal electrode film is laminated to the surface of the lithium ionic conducting glass thin film and further a thin metal carbonate film is laminated to the surface of the second thin noble metal electrode film, and

wherein a thin film heater is laminated to the other side of said surface of the oxygen ionic conducting ceramic substrate.

8. The thin carbon dioxide sensor as claimed in claim 1, wherein an oxygen ionic conducting ceramic thin film is laminated to a surface of a plane heater substrate, the lithium ionic conducting glass thin film and a first thin noble metal electrode film are laminated to the surface of the oxygen ionic conducting ceramic thin film in a fashion such that the lithium ionic conducting glass thin film and the first thin noble metal electrode film are arranged so as not to contact each other, a thin metal carbonate film is laminated to the surface of the lithium ionic conducting glass thin film and further a second thin noble metal electrode film is laminated to the surface of the thin metal carbonate film.

9. The thin carbon dioxide sensor as claimed in claim 1, wherein an oxygen ionic conducting ceramic thin film is laminated to a surface of a plane heater substrate, the lithium ionic conducting glass thin film and a first thin noble metal electrode film are laminated to the surface of the oxygen ionic conducting ceramic thin film in a fashion such that the lithium ionic conducting glass thin film and the first thin noble metal electrode film are arranged so as not to contact each other, a second thin noble metal electrode film is laminated to the surface of the lithium ionic conducing glass thin film and further a thin metal carbonate film is laminated to the surface of the second thin noble metal electrode film.

10. The thin carbon dioxide sensor as claimed in claim 1, wherein an oxygen ionic conducting ceramic substrate is laminated to a surface of a plane heater substrate, the lithium ionic conducting glass thin film and a first thin noble metal electrode film are laminated to the surface of the oxygen ionic conducting ceramic substrate in a fashion such that the lithium ionic conducting glass thin film and the first thin noble metal electrode film are arranged so as not to contact each other, a thin metal carbonate film is laminated to the surface of the lithium ionic conducting glass thin film and further a second thin noble metal electrode is laminated to the surface of the thin metal carbonate film.

11. The thin carbon dioxide sensor as claimed in claim 1, wherein an oxygen ionic conducting ceramic substrate is laminated to a surface of a plane heater substrate, the lithium ionic conducting glass thin film and a first thin noble metal electrode film are laminated to the surface of the oxygen ionic conducting ceramic substrate in a fashion such that the lithium ionic conducting glass thin film and the first thin noble metal electrode film are arranged so as not to contact each other, a second thin noble metal electrode film is laminated to the surface of the lithium ionic conducting glass thin film and further a thin metal carbonate film is laminated to the surface of the second thin metal electrode film.

12. The thin carbon dioxide sensor as claimed in claim 1, wherein the lithium ionic conducting glass thin film is formed on an oxygen ionic conducting ceramic substrate.

13. A thin carbon dioxide sensor comprising a lithium ionic conducting glass thin film solid electrolyte 0.1 to 20 μ

m thick and consisting essentially of a glass containing 20 to 80 mol % of an LiO₂ component and 80 to 20 mol % of a SiO₂ component, a detecting electrode comprising a first thin noble metal electrode film and a thin metal carbonate film and a reference electrode comprising an oxygen ionic conducting ceramic substrate and a second thin noble metal electrode film, wherein the lithium ionic conducting glass thin film solid electrolyte is disposed between the detecting electrode and the reference electrode.

14. The thin carbon dioxide sensor as claimed in claim 13, wherein the lithium ionic conducting glass thin film contains 40 to 60 mol % of a LiO₂ component and 60 to 40 mol % of a SiO₂ component.

15. The thin carbon dioxide sensor as claimed in claim 13, wherein the lithium ionic conducting glass thin film is formed by the sputtering process.

16. The thin carbon dioxide sensor as claimed in claim 13, wherein the lithium ionic conducting glass thin film and a thin metal carbonate film with 0.1 to 20 μ

m thickness in this sequence are laminated to one surface of an oxygen ionic conducting ceramic substrate with 20 μ

m to 1 mm thickness and further the first thin noble metal electrode film is laminated to the surface of the thin metal carbonate film, and

wherein the second thin noble metal electrode film and a thin film heater are laminated to the other side of said surface of the oxygen ionic conducting ceramic substrate in a fashion such that the second thin noble metal electrode film and the thin film heater are arranged so as not to contact each other.

17. The thin carbon dioxide sensor as claimed in claim 13, wherein the lithium ionic conducting glass thin film and the first thin noble metal electrode film in this sequence are laminated to one surface of an oxygen ionic conducting ceramic substrate with 20 μ

m to 1 mm thickness and further a thin metal carbonate film with 0.1 to 20 μ

m thickness is laminated to the surface of the first thin noble metal electrode film, and

wherein the second thin noble metal electrode film and a thin film heater are laminated to the other side of the surface of the oxygen ionic conducting ceramic substrate in a fashion such that the second thin noble metal electrode film and the thin film heater are arranged so as not to contact each other.

18. The thin carbon dioxide sensor as claimed in claim 13, wherein the lithium ionic conducting glass thin film and the second thin noble metal electrode film are laminated to one surface of an oxygen ionic conducting ceramic substrate with 20 μ

m to 1 mm thickness in a fashion such that the lithium ionic conducting glass thin film and the thin noble metal electrode film are arranged so as not to contact each other, a thin metal carbonate film with 0.1 to 20 μ

m thickness is laminated to the surface of the lithium ionic conducting glass thin film and further the first thin noble metal electrode film is laminated to the surface of the thin metal carbonate film, and

wherein a thin film heater is laminated to the other side of said surface of the oxygen ionic conducting ceramic substrate.

19. The thin carbon dioxide sensor as claimed in claim 13, wherein the lithium ionic conducting glass thin film and the second thin noble metal electrode film are laminated to one surface of an oxygen ionic conducting ceramic substrate with 20 μ

m to 1 mm thickness in a fashion such that the lithium ionic conducting glass thin film and the second thin noble metal electrode film are arranged so as not to contact each other, the first thin noble metal electrode film is laminated to the surface of the lithium ionic conducting glass thin film and further a thin metal carbonate film with 0.1 to 20 μ

m thickness is laminated to the surface of the first thin noble metal electrode film, and

wherein a thin film heater is laminated to the other side of said surface of the oxygen ionic conducting ceramic substrate.

20. The thin carbon dioxide sensor as claimed in claim 13, wherein an oxygen ionic conducting ceramic thin film with 0.1 to 20 μ

m thickness is laminated to a surface of a plane heater substrate, the lithium ionic conducting glass thin film and the second thin noble metal electrode film are laminated to the surface of the oxygen ionic conducting ceramic thin film in a fashion such that the lithium ionic conducting glass thin film and the second thin noble metal electrode film are arranged so as not to contact each other, a thin metal carbonate film with 0.1 to 20 μ

m thickness is laminated to the surface of the lithium ionic conducting glass thin film and further the first thin noble metal electrode film is laminated to the surface of the thin metal carbonate film.

21. The thin carbon dioxide sensor as claimed in claim 13, wherein an oxygen ionic conducting ceramic thin film with 0.1 to 20 μ

m thickness is laminated to a surface of a plane heater substrate, the lithium ionic conducting glass thin film and the second thin noble metal electrode film are laminated to the surface of the oxygen ionic conducting ceramic thin film in a fashion such that the lithium ionic conducting glass thin film and the second thin noble metal electrode film are arranged so as not to contact each other, the first thin noble metal electrode film is laminated to the surface of the lithium ionic conducting glass thin film and further a thin metal carbonate film with 0.1 to 20 μ

m thickness is laminated to the surface of the first thin noble metal electrode film.