Method and apparatus for masking the acoustic signature of vessels

• US 5,756,182 A
• Filed: 10/27/1995
• Issued: 05/26/1998
• Est. Priority Date: 12/04/1989
• Status: Expired due to Term

• Current Assignee: Supracor, Inc.
• Original Assignee: Supracor Systems, Inc.
• Inventors: Landi, Curtis L., Wilson, Susan L.
• Primary Examiner(s): Epstein, Henry F.
• Application Number:
  US08/549,321
• Time in Patent Office: 942 Days
• Field of Search: 52/793.1, 156/197, 156/292, 181/292, 428/73, 428/116, 428/118, 428/131, 493/966
• US Class Current: 428/116
• CPC Class Codes: B29C 65/028 making use of inherent heat, i.e. the heat for the joining comes from the moulding process of one of the parts to be joined
• CPC Class Codes: B29C 66/02241 Cutting, e.g. by using waterjets, or sawing using heat B29C66/0246; cutting-off or cutting-out a part of a strip-like or sheet-like material, transferring that part and fixing it to an article B29C69/005
• CPC Class Codes: B29C 66/02245 Abrading, e.g. grinding, sanding, sandblasting or scraping
• CPC Class Codes: B29C 66/112 Single lapped joints
• CPC Class Codes: B29C 66/114 Single butt joints
• CPC Class Codes: B29C 66/234 said joint lines being in the form of tessellations
• CPC Class Codes: B29C 66/534 Joining single elements to open ends of tubular or hollow articles or to the ends of bars
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/72343 for liquids
• CPC Class Codes: B29C 66/7254 honeycomb structures
• CPC Class Codes: B29D 99/0089 Producing honeycomb structures consisting of porous ceramic ware C04B38/0006
• CPC Class Codes: B29D 99/0092 Producing upholstery articles, e.g. cushions, seats B29C63/025 takes precedence
• CPC Class Codes: B29K 2075/00 Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
• CPC Class Codes: B29L 2031/608 Honeycomb structures
• CPC Class Codes: B32B 3/12 characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
• CPC Class Codes: B32B 37/146 whereby one or more of the layers is a honeycomb structure
• CPC Class Codes: B63G 8/34 Camouflage for other vessels B63G13/02; in general F41H3/00
• CPC Class Codes: E01F 8/0076 Cellular, e.g. as wall facing
• CPC Class Codes: E04C 2/36 spaced apart by transversely-placed strip material, e.g. honeycomb panels honeycomb or other core members for layered products B32B
• CPC Class Codes: G10K 11/172 using resonance effects
• CPC Class Codes: Y10S 493/966 : Honeycomb structure
• CPC Class Codes: Y10T 156/1003 : by separating laminae between spaced secured areas [e.g., honeycomb expanding]
• CPC Class Codes: Y10T 428/24149 : Honeycomb-like
• CPC Class Codes: Y10T 428/24273 : including aperture

Abstract

An acoustic tile for masking the acoustic signature of a surface or submarine vessel and including an inner skin for securing the tile to the hull of the vessel, an outer water-impervious skin, and a core sandwiched between the inner and outer skins, the core being made of an expanded honeycomb structure being affixed to said inner and outer skins by thermocompression bonding.

Claims

1. An acoustic tile for masking the acoustic signature of a surface or submarine vessel comprising:

a flexible inner skin of a first thickness and having an inner surface and an outer surface, the inner surface of said inner skin being adapted for adhesive attachment to the hull of the vessel;

a resilient water-impervious outer skin of a second thickness having an inner surface and an outer surface;

a core formed of elongated undulated strips of resilient thermoplastic material, thermal compression bonded together and forming flexible cell walls defining a plurality of contiguous, regularly shaped cells, said core having a first face formed by a first extremity of said cell walls and a second face formed by a second extremity of said cell walls, said first face being thermal compression bonded to said outer surface of said inner skin and said second face being thermal compression bonded to said inner surface of said outer skin;

an adhesive material disposed on said inner surface of said inner skin, for attaching said inner skin to the hull of said vessel;

a vacuum port formed in said tile and located on the outer skin of said tile, said vacuum port extending through said outer skin, said core and said inner skin; and

a plurality of interconnected, open channels formed in said inner surface of said inner skin, each of said channels being in communication with said vacuum port such that a negative pressure applied to said vacuum port when said tile is placed against said hull of said vessel tends to create a vacuum between said inner surface of said inner skin and said hull, thereby enhancing engagement of the tile with the hull of the vessel so that said adhesive material fixedly engages said tile to said hull.

2. An acoustic tile according to claim 1 wherein the tile is made of a thermoplastic polyurethane.

3. An acoustic tile according to claim 2 wherein said tile includes a planar portion having a first uniform tile thickness and a first tapered portion extending from said planar portion, said tapered portion having a non-uniform tile thickness transitioning from said first tile thickness at said planar portion to a second tile thickness less than said first tile thickness at a bounding edge of the tile.

4. An acoustic tile according to claim 3 wherein said tile also includes a second tapered portion extending from said planar portion such that said planar portion, said first tapered portion and said second tapered portion all lie in substantially the same plane.

5. An acoustic tile according to claim 3 wherein said channels are formed in both said planar portion and said first and second tapered portions.

6. An acoustic tile according to claim 1 wherein said inner skin has a thickness of at least 0.040 inches, said core has a thickness of at least 0.500 inches, and said outer skin has a thickness of at least 0.125 inches.

7. An acoustic tile according to claim 1 including a planar portion having a first uniform tile thickness and a first tapered portion extending therefrom, said first tapered portion having a non-uniform tile thickness transitioning from said first thickness at said planar portion to a second tile thickness less than said first tile thickness at a bounding edge of the tile.

8. An acoustic tile according to claim 7 wherein said tile also includes a second tapered portion extending from said planar portion such that said planar portion, said first tapered portion and said second tapered portion all lie in substantially the same plane.

9. An acoustic tile according to claim 1 wherein said first thickness is less than said second thickness.