Battery assembly with temperature control mechanism

• US 5,756,227 A
• Filed: 11/16/1995
• Issued: 05/26/1998
• Est. Priority Date: 11/18/1994
• Status: Expired due to Term

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Ozawa, Koichiro, Watanabe, Toshiyuki, Takedomi, Harumi, Suzuki, Shigeru, Nakajima, Minoru, Kitami, Yasuo, Mita, Yoshinori, Sando, Yasuyuki
• Primary Examiner(s): Gorgos, Kathryn L.
• Assistant Examiner(s): Leader, William T.
• Application Number:
  US08/558,392
• Time in Patent Office: 922 Days
• Field of Search: 429/62, 429/120, 429/148
• US Class Current: 429/62
• CPC Class Codes: F28D 2021/0029 Heat sinks
• CPC Class Codes: F28F 3/02 Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations F28F3/08 takes precedence
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/615 Heating or keeping warm
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/6555 arranged between the cells
• CPC Class Codes: H01M 10/6557 arranged between the cells
• CPC Class Codes: H01M 10/6563 with forced flow, e.g. by blowers
• CPC Class Codes: H01M 10/6567 Liquids
• CPC Class Codes: H01M 10/663 the system being an air-conditioner or an engine
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery assembly has a temperature control mechanism for effecting cooling or heating unit batteries for operation in a desired temperature range. First heat-exchange planar members of respective heat-transfer plates are sandwiched between the unit batteries that are arranged in an array, and second heat-exchange planar members thereof are held against transverse narrow side walls of the unit batteries. The unit batteries and the heat-transfer plates are securely fastened together by holder plates. Heat produced when the unit batteries are in operation is transferred through the first and second heat-exchange planar members of the heat-transfer plates and dissipated into an appropriate cooling medium, such as atmospheric air or another cooling fluid, through a heat-exchange.

Claims

1. A battery assembly comprising:

a stacked array of closely spaced unit batteries having first side walls disposed in mutually facing relation and second side walls facing outwardly of said battery assembly;

a plurality of heat-transfer plates each composed of a first heat-exchange planar member sandwiched between, and held against, first side walls of an adjacent pair of the unit batteries, and a second heat-exchange planar member integrally joined to said first heat-exchange planar member and projecting outwardly from the second side wall of at least one of the adjacent pair of the unit batteries;

holding means for holding said array of closely positioned unit batteries and said heat-transfer plates together; and

a temperature control mechanism for controlling a temperature of the unit batteries through a heat exchange carried out by said first heat-exchange planar members and said second heat-exchange planar members.

2. A battery assembly according to claim 1, wherein each of the unit batteries is shaped as a rectangular parallelpiped, said first heat-exchange planar member and said second heat-exchange planar member being of a substantially L-shaped structure, said first heat-exchange planar member being held against a first side wall of each of the unit batteries, said second heat-exchange planar member being held against a second side wall of each of the unit batteries, said second side wall having a width narrower than that of said first side wall of each unit battery.

3. A battery assembly according to claim 1, wherein at least one of said first heat-exchange planar members and said second heat-exchange planar members contain a wall having a flow passage defined therein for passing a heat-exchange medium therethrough.

4. A battery assembly according to claim 1, wherein each of the unit batteries is shaped as a rectangular parallelpiped, said first heat-exchange planar member and said second heat-exchange planar member being of a substantially T-shaped structure, said first heat-exchange planar member being held against a first side wall of each of the unit batteries, said second heat-exchange planar member being held against at least portions of second side walls of adjacent two of the unit batteries, said second side wall having a width narrower than that of said first side wall of each unit battery.

5. A battery assembly according to claim 1, wherein each of the unit batteries is shaped as a rectangular parallelpiped, said first heat-exchange planar member and said second heat-exchange planar member being of a substantially channel-shaped structure, said first heat-exchange planar member being held against a first side wall of each of the unit batteries, said second heat-exchange planar member being held against at least portions of confronting second side walls of each of the unit batteries said second side wall having a width narrower than that of said first side wall of each unit battery.

6. A battery assembly according to claim 1, wherein said holding means comprises a first holder plate held against one of the unit batteries at one end of said array, a second holder plate against one of the unit batteries at an opposite end of said array, and fastening means for fastening said unit batteries and said heat-transfer plates which are held between said first holder plate and said second holder plate.

7. A battery assembly according to claim 6, wherein said fastening means comprises a plate or a rod extending between said first holder plate and said second holder plate and screws threaded through said plate or said rod into said first holder plate and said second holder plate.

8. A battery assembly according to claim 1, wherein each of the unit batteries is shaped as a rectangular parallelpiped, said second heat-exchange planar member being substantially coextensive with said array of unit batteries, said first heat-exchange planar member comprising a plurality of first heat-exchange planar members projecting from said second heat-exchange planar member parallel to each other at intervals corresponding to a length of a second side wall of each of the unit batteries.

9. A battery assembly according to claim 8, wherein said holding means comprises a first holder plate held against one of the unit batteries at one end of said array, a second holder plate against one of the unit batteries at an opposite end of said array, and fastening means for fastening said unit batteries and said heat-transfer plates which are held between said first holder plate and said second holder plate, said first holder plate and said second holder plate being integrally formed with said second heat-exchange planar member.

10. A battery assembly according to claim 9, wherein said fastening means comprises a plate or a rod extending between said first holder plate and said second holder plate and screws threaded through said plate or said rod into said first holder plate and said second holder plate.

11. A battery assembly according to claim 8, wherein said temperature control mechanism comprises a flow passage defined in said second heat-exchange planar member for passing a heat-exchange medium therethrough for a heat exchange with the unit batteries.

12. A battery assembly according to claim 11, wherein said flow passage comprises a tortuous tube fixedly mounted on said second heat-exchange planar member.

13. A battery assembly according to claim 11, wherein said flow passage is contained within the interior of said second heat-exchange planar member.

14. A battery assembly according to claim 1, wherein each of said heat-transfer plates has a recess defined therein for disposition adjacent a region of thermal energy distribution of the unit batteries which is less than the thermal energy distribution of the remaining region thereof.

15. A battery assembly according to claim 1, wherein each of said unit batteries comprises a nickel hydrogen battery.

16. A battery assembly comprising:

a stacked array of closely positioned unit batteries having first side walls disposed in mutually facing relation and second side walls facing outwardly of said battery assembly;

a plurality of first heat-transfer plates, each having a heat-exchange planar member held against the first side walls of an adjacent pair of said unit batteries;

holding means for holding said unit batteries and said first heat-transfer plates together;

a plurality of second heat-transfer plates disposed respectively on said second side walls of said unit batteries said first heat-transfer plates being held in contact with said second heat transfer plates; and

a temperature control mechanism for controlling a temperature of the unit batteries through a heat exchange carried out by said first heat-transfer plates and said second heat-transfer plates.

17. A battery assembly according to claim 16, wherein said first heat-transfer plates are partly embedded respectively in said first side walls of said unit batteries.

18. A battery assembly according to claim 17, wherein each of said first heat-transfer plates has a recess defined therein for disposition adjacent a region of thermal energy distribution of the unit batteries which is less than the thermal energy distribution of the remaining region thereof.

19. A battery assembly according to claim 18, wherein each of said unit batteries comprises a nickel hydrogen battery.