Battery Charger and method for simultaneously charging multiple batteries from a single power supply

• US 5,757,163 A
• Filed: 09/29/1995
• Issued: 05/26/1998
• Est. Priority Date: 09/29/1995
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Hilsher, William F., Brotto, Daniele C.
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/536,746
• Time in Patent Office: 970 Days
• Field of Search: 320/6, 320/15, 320/20, 320/21, 320/22, 320/30, 320/31, 320/32, 320/39, 320/40, 320/116, 320/120, 320/132, 320/155, 320/156, 320/157, 320/105, 320/114, 320/119, 320/130, 320/131, 320/138
• US Class Current: 320/155
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0024 Parallel/serial switching of connection of batteries to charge or load circuit
• CPC Class Codes: H02J 7/0049 Detection of fully charged condition
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery charger for simultaneously charging a plurality of batteries from a single power source includes a microcontroller-based circuit that is programmed to multiplex full charging current sequentially to each battery in the charger. Charge termination in the preferred embodiment is determined by monitoring total charge time and by detecting a predetermined drop in battery voltage--i.e., "minus ΔV". The microcontroller is programmed to individually track the actual charge time of each battery in the charger and to adjust the clock rate of each battery accordingly when multiple batteries are charged at the same time. In addition, the minus ΔV charge termination criteria is temporarily disabled for any battery in the charging process when one or more batteries are inserted into the charger to prevent erroneous detection of a full charge condition.

Claims

1. A battery charger having multiple ports for receiving and charging a plurality of batteries, comprising:

a power source for supplying charging current to the batteries; and

a control circuit for controlling the application of charging current to the batteries and terminating the application of charging current to a battery whenever the total period of time charging current has been applied to the battery exceeds a predetermined limit, and including a clock circuit for separately monitoring the cumulative period of time each of the batteries has been receiving charging current from said power source and means for adjusting the rate at which said clock circuit is incremented based upon the number of batteries being charged by the battery charger.

2. The battery charger of claim 1 wherein said control circuit applies charging current to different ones of the batteries being charged at different times and further wherein said clock circuit adds to said cumulative time period for a particular battery only during the time period when charging current is being applied to said particular battery.

3. A battery charger having a plurality of ports for receiving and charging one or more up to said plurality of batteries,

a power source for supplying charging current to the batteries;

and

a control circuit for controlling the application of charging current to the one or more batteries in the charger by monitoring the voltage of each of the batteries while the batteries are being charged, and including first termination means for terminating the application of charging current to a battery whenever the voltage of the battery changes in a predetermined manner, and disabling means for temporarily disabling said first termination means whenever an additional battery is initially inserted into the battery charger.

4. The battery charger of claim 3 wherein said first termination means terminates the application of charging current to a battery when the voltage of the battery decreases by more than a predetermined amount.

5. The battery charger of claim 3 wherein said control circuit applies charging current to different ones of the batteries being charged at different times.

6. The battery charger of claim 5 wherein said control circuit is adapted to successively apply the charging current from said power source in sequence to each of the batteries being charged.

7. The battery charger of claim 6 wherein said control circuit applies charging current for an equal predetermined period of time to each of the batteries being charged.

8. The battery charger of claim 7 wherein said control circuit further includes second termination means operative alternatively to said first termination means for terminating the application of charging current to a battery whenever the cumulative period of time charging current has been applied to the battery exceeds a predetermined limit, and a clock circuit for separately monitoring the cumulative period of time each of the batteries has been receiving charging current from said power source by adding to said cumulative time period for a particular battery only during said predetermined period of time when charging current is being applied to said particular battery.

9. In a battery charger having a plurality of ports for receiving and charging one or more up to said plurality of batteries from a source of charging current;

the method of controlling the application of charging current to the one or more batteries in the charger by sequentially and repetitively supplying the charging current to each of the batteries in succession such that each battery is cyclically charged for predetermined periods of time at spaced time intervals, and further including the steps of monitoring the cumulative period of time each of the batteries has been receiving charging current and terminating the application of charging current to a battery whenever the cumulative period of time charging current has been applied to the battery exceeds a predetermined limit.

10. The method of claim 9 wherein said monitoring step comprises adding to said cumulative time period for a particular battery only during the predetermined time period when charging current is being applied to said particular battery.

11. The method of claim 10 further including the steps of monitoring the voltage of each of the batteries while the batteries are being charged, and terminating the application of charging current to a battery whenever the voltage of the battery changes in a predetermined manner.

12. The method of claim 10 further including the step of skipping said last-mentioned termination step whenever an additional battery is initially inserted into the battery charger.

14. The method of claim 12 further including the steps of:

applying charging current to different ones of the batteries being charged at different times; and

accumulating charge time for a particular battery only during the time period when charging current is being applied to said particular battery.

16. The method of claim 14 wherein said termination step comprises terminating the application of charging current to a battery when the voltage of the battery decreases by more than a predetermined amount.

17. The method of claim 14 further including the step of applying charging current to different ones of the batteries being charged at different times.

18. The method of claim 16 wherein said step of applying charging current comprises the successive application of the charging current from said source in sequence to each of the batteries being charged.

19. The method of claim 17 wherein said step of applying charging current further comprises the application of charging current for an equal period of time to each of the batteries being charged.

20. The method of claim 18 further including the steps of:

separately monitoring the cumulative period of time charging current has been applied to each of the batteries; and

terminating the application of charging current to a battery whenever the cumulative period of time charging current has been applied to a battery exceeds a predetermined limit.

21. The method of claim 19 wherein said monitoring step comprises accumulating charge time for a particular battery only during said period of time when charging current is being applied to said particular battery.

13. In a battery charger having multiple ports for receiving and charging a plurality of batteries from a source of charging current;

the method of controlling the application of charging current to the batteries including the steps of;

separately monitoring the cumulative period of time charging current has been applied to each of the batteries;

terminating the application of charging current to a battery whenever the cumulative period of time charging current has been applied to the battery exceeds a predetermined limit; and

adjusting the rate at which cumulative charge time for each battery is accumulated based upon the number of batteries being charged by the battery charger.

15. In a battery charger having multiple ports for receiving and charging a plurality of batteries from a source of charging current;

the method of controlling the application of charging current to the batteries including the steps of;

monitoring the voltage of each of the batteries while the batteries are being charged;

terminating the application of charging current to a battery whenever the voltage of the battery changes in a predetermined manner; and

skipping said last-mentioned termination step whenever an additional battery is initially inserted into the battery charger.