Electrically-programmable diffraction grating

• US 5,757,536 A
• Filed: 08/30/1995
• Issued: 05/26/1998
• Est. Priority Date: 08/30/1995
• Status: Expired due to Term

• Current Assignee: Ahura Scientific, Inc. (Thermo Fisher Scientific Incorporated), United States Department of Energy
• Original Assignee: Sandia Corporation (Martin Marietta Corporation)
• Inventors: Butler, Michael A., Sinclair, Michael B., Senturia, Stephen D., Ricco, Antonio J.
• Primary Examiner(s): Nguyen, Thong
• Assistant Examiner(s): Juba, Jr., John
• Application Number:
  US08/521,559
• Time in Patent Office: 1,000 Days
• Field of Search: 359/223, 359/224, 359/225, 359/226, 359/230, 359/231, 359/290, 359/291, 359/292, 359/295, 359/296, 359/573, 359/855, 216/24
• US Class Current: 359/224.1
• CPC Class Codes: G02B 26/0808 by means of one or more diffracting elements
• CPC Class Codes: G02B 5/1828 having means for producing variable diffraction controlling the direction of light by means of one or more diffracting elements G02B26/0808; acousto-optical elements G02F1/11, G02F1/33; electro- or magneto-optical diffraction G02F1/292, G02F1/2955

Abstract

An electrically-programmable diffraction grating. The programmable grating includes a substrate having a plurality of electrodes formed thereon and a moveable grating element above each of the electrodes. The grating elements are electrostatically programmable to form a diffraction grating for diffracting an incident beam of light as it is reflected from the upper surfaces of the grating elements. The programmable diffraction grating, formed by a micromachining process, has applications for optical information processing (e.g. optical correlators and computers), for multiplexing and demultiplexing a plurality of light beams of different wavelengths (e.g. for optical fiber communications), and for forming spectrometers (e.g. correlation and scanning spectrometers).

Claims

1. An electrically-programmable diffraction grating for receiving an incident beam of light and generating a diffracted beam of light therefrom, comprising:

(a) a substrate;

(b) a plurality of elongate grating elements supported above the substrate in a horizontal spaced relationship, each grating element further comprising a central portion connected at each end thereof to at least one flexible member which is attached to a support frame above the substrate and surrounding the plurality of grating elements, the central portion of each grating element further including a light-reflective upper surface and forming at least in part a moveable electrode, and;

(c) at least one stationary electrode formed on the substrate below each grating element for forming in combination with the moveable electrode a set of electrodes for electrostatically defining a substantially parallel vertical spaced relationship between the light-reflective upper surface of each grating element and adjacent grating elements for diffracting the incident beam of light as it is reflected from the upper surfaces of the grating elements.

2. The electrically-programmable diffraction grating of claim 1 further including addressing circuitry connected between each set of stationary and moveable electrodes for applying a programming voltage between each stationary electrode and the overlying moveable electrode for electrostatic actuation and control of the grating elements.

3. The electrically-programmable diffraction grating of claim 1 wherein the substrate comprises a material selected from the group consisting of metals, glasses, ceramics, sapphire, and semiconductors.

4. The electrically-programmable diffraction grating of claim 1 wherein the substrate comprises silicon.

5. The electrically-programmable diffraction grating of claim 1 wherein the plurality of grating elements comprise at least one micromachineable material selected from the group consisting of silicon, silicon dioxide, silicon nitride, metals, and metal alloys.

6. The electrically-programmable diffraction grating of claim 1 further including a passivation layer overlying at least in part the stationary electrodes.

7. The electrically-programmable diffraction grating of claim 1 further including a guard electrode between each pair of stationary electrodes.

8. The electrically-programmable diffraction grating of claim 7 wherein each guard electrode forms a stop for limiting a translatory motion of the grating elements.

9. The electrically-programmable diffraction grating of claim 1 wherein the support frame is electrically conductive, and the plurality of moveable electrodes are electrically connected thereto.

10. The electrically-programmable diffraction grating of claim 9 wherein the support frame is further electrically connected to a ground electrode formed on the substrate by at least one electrically-conducting support post located therebetween.

11. The electrically-programmable diffraction grating of claim 1 wherein each flexible member is substantially planar with a thickness being substantially smaller than the thickness of the central portion of the grating elements.

12. The electrically-programmable diffraction grating of claim 1 wherein each flexible member has a corrugated hinge structure comprising a plurality of parallel corrugations aligned substantially along a minor axis of the elongate grating elements.

13. The electrically-programmable diffraction grating of claim 1 wherein each flexible member comprises a pair of juxtaposed serpentine planar microsprings, with one end of each microspring being attached near a corner of the central portion of the grating element, and the other end of each microspring being attached to the support frame.

14. The electrically-programmable diffraction grating of claim 1 wherein the central portion of each element includes a thin metal layer forming at least in part the light-reflective upper surface.

15. The electrically-programmable diffraction grating of claim 14 wherein the metal layer comprises a metal selected from the group consisting of aluminum, gold, silver, nickel, tungsten, and alloys thereof.

16. The electrically-programmable diffraction grating of claim 1 wherein the central portion of each grating element is substantially rectangular in plan, with adjacent grating elements having substantially equal dimensions.

17. The electrically-programmable diffraction grating of claim 2 wherein the addressing circuitry provides a plurality of programming voltages, with each programming voltage being applied between at least one stationary electrode and a moveable electrode of each grating element for varying and controlling the vertical spaced relationship of each grating element.

18. The electrically-programmable diffraction grating of claim 17 wherein the substrate is silicon, and the addressing circuitry is formed at least in part on the substrate.

19. The electrically-programmable diffraction grating of claim 18 wherein the addressing circuitry comprises an integrated circuit.

20. The electrically-programmable diffraction grating of claim 17 wherein each programming voltage includes an alternating-current component having a predetermined modulation frequency.

21. The electrically-programmable diffraction grating of claim 17 wherein at least one of the stationary electrodes for each grating element is a sensory electrode for capacitively determining in combination with the moveable electrode the vertical spaced relationship of the grating element.

22. The electrically-programmable diffraction grating of claim 21 wherein the addressing circuitry further includes control circuitry responsive to an input from each sensory electrode for maintaining a fixed vertical spaced relationship of each grating element relative to adjacent grating elements.

23. The electrically-programmable diffraction grating of claim 1 wherein the plurality of grating elements are programmable to provide a multi-periodic spaced relationship for directing a plurality of wavelengths of the incident beam of light to a common point in space.

24. The electrically-programmable diffraction grating of claim 1 further including an enclosure surrounding the grating elements for controlling an ambient atmosphere thereabout.

25. An electrically-programmable diffraction grating for receiving an incident beam of light and generating a diffracted beam of light therefrom, comprising:

(a) a substrate having a plurality of elongate stationary electrodes formed thereupon, the stationary electrodes being arranged substantially parallel to each other in a horizontal spaced relationship defined by a substantially equal spacing between adjacent stationary electrodes;

(b) a frame supported above the substrate and having attached thereto a plurality of elongate grating elements, each grating element being superposed above one of the stationary electrodes, each grating element further comprising a central portion and at least one flexible member at either end thereof, the central portion having a light-reflective upper surface and forming at least in part a moveable electrode; and

(c) addressing circuitry electrically connected between each stationary electrode and the moveable electrode thereabove for providing a plurality of programming voltages to electrostatically actuate the moveable electrodes to vary a vertical spaced relationship between each grating element and adjacent grating elements.

26. The electrically-programmable diffraction grating of claim 25 wherein the substrate comprises a material selected from the group consisting of metals, glasses, ceramics, sapphire, and semiconductors.

27. The electrically-programmable diffraction grating of claim 26 wherein the substrate comprises silicon.

28. The electrically-programmable diffraction grating of claim 27 wherein the addressing circuitry is formed at least in part on the substrate in the form of an integrated circuit.

29. The electrically-programmable diffraction grating of claim 25 wherein the grating elements comprise at least one micromachineable material selected from the group consisting of silicon, silicon dioxide, silicon nitride, metals, and metal alloys.

30. The electrically-programmable diffraction grating of claim 25 further including at least one sensory electrode below each moveable electrode for sensing the vertical spaced relationship of the grating element and providing an electrical input to the addressing circuitry for controlling the vertical spaced relationship.

31. The electrically-programmable diffraction grating of claim 25 wherein the grating elements are programmable to provide a multi-periodic spaced relationship for directing a plurality of wavelengths of the incident light to a common point in space.

32. The electrically-programmable diffraction grating of claim 25 further including an enclosure surrounding the grating elements for controlling an ambient atmosphere thereabout.