Image inspection device

• US 5,757,981 A
• Filed: 05/23/1997
• Issued: 05/26/1998
• Est. Priority Date: 08/20/1992
• Status: Expired due to Fees

• Current Assignee: TOYO Ink Manufacturing Company Limited (artience Co. Ltd.)
• Original Assignee: TOYO Ink Manufacturing Company Limited (artience Co. Ltd.)
• Inventors: Kawakubo, Takashi
• Primary Examiner(s): Boudreau, Leo
• Assistant Examiner(s): MEHTA, BHAVESH M
• Application Number:
  US08/862,237
• Time in Patent Office: 368 Days
• Field of Search: 382/112, 382/168, 382/170-171, 382/174, 382/206, 382/209, 382/293-294, 382/295-296, 382/278, 382/216-218, 348/88, 348/92, 348/129-130, 250/559.01, 250/559.2, 250/559.39
• US Class Current: 382/293
• CPC Class Codes: G06T 2207/20068 Projection on vertical or horizontal image axis
• CPC Class Codes: G06T 2207/30164 Workpiece; Machine component
• CPC Class Codes: G06T 7/001 using an image reference approach

Abstract

An image inspection device includes correlation calculating device for calculating a correlation value between sample image data and reference image data and correction device for correcting the sample image data according to the calculated correlation value. A comparator compares the corrected sample image data with the reference image data. The correlation value can be a correlation between an X-direction projection pattern and a Y-direction projection pattern, or the correlation value can be a density distribution correlation. With the projection pattern correlation, the read timing of the reference image data for the comparison is delayed according to the correlation value. With the density distribution correlation, the density distribution of the sample image data is corrected according to the correlation value.

Claims

1. An image inspection device comprising:

reference image memory means for storing reference image data;

projection value memory means for storing projection values of the reference image data projected along at least a first direction;

optical sensor means for generating sample image data;

projection calculation means for calculating projection values of the sample image data along at least the first direction;

correlation calculating means for calculating a correlation value between the sample image data and the reference image data based on the projection values of the sample image data calculated by the projection calculation means and the projection values of the reference image data stored in the projection value memory means;

reading means for reading the reference image data from the reference image memory means in accordance with the correlation value calculated by the correlation calculating means so that the reference image data read from the reference image memory means is correlated with the sample image data generated by the optical sensor means; and

comparison means for comparing the sample image data with the reference image data read by the reading means.

2. An image inspection device according to claim 1, wherein said correlation value calculated by said correlation calculating means is based on X-direction and Y-direction projection values of said sample image data calculated by the correlation calculating means and X-direction and Y-direction projection values of the reference image stored in the projection value memory means.

3. An image inspection device according to claim 2, wherein said correlation calculating means calculates a plurality of correlation values and said reading means reads the reference image data from the reference image memory means in accordance with a maximum one of the plurality of correlation values.

4. An image inspection device according to claim 1, further comprising delay means for delaying an input of said sample image data to said comparison means for a specified period.

5. An image inspection device comprising:

reference image memory means for storing reference image data;

optical sensor means for generating sample image data;

Y-direction projection calculating means for calculating a Y-direction projection value of the sample image data;

X-direction projection calculating means for calculating an X-direction projection value of the sample image data;

Y-direction reference projection memory means for storing Y-direction reference projection values of the reference image data stored in the reference image memory means;

X-direction reference projection memory means for storing X-direction reference projection values of the reference image data stored in the reference image memory means;

Y-direction sample projection memory means for storing Y-direction projection values of the sample image data calculated by the Y-direction projection calculating means;

X-direction sample projection memory means for storing X-direction projection values of the sample image data calculated by the X-direction projection calculating means;

Y-direction correlation calculating means for calculating a Y-direction correlation value based on the Y-direction reference projection values stored in the Y-direction reference projection memory means and the Y-direction sample projection values stored in the Y-direction sample memory means;

X-direction correlation calculating means for calculating an X-direction correlation value based on the X-direction reference projection values stored in the X-direction reference projection memory means and the X-direction sample projection values stored in the X-direction sample memory means;

reading means for reading the reference image data from the reference image memory means in accordance with the Y-correlation value and the X-correlation value so that the reference image data read from the reference image memory means is correlated with the sample image data generated by the optical sensor means; and

comparison means for comparing the sample image data and the reference image data read by the reading means.

6. The image inspection device of claim 5 further comprising delaying means, disposed between the optical sensor means and the comparison means, for delaying the sample image data for a time period equal to at least a time period needed by the Y-direction projection calculating means to calculate Y-direction projection values of the sample image data, the X-direction projection calculating means to calculate X-direction projection values of the sample image data, the Y-direction correlation calculating means to calculate a Y-direction correlation value, and the X-direction correlation calculating means to calculate an X-direction correlation value.