Insulation system for metal furred walls

• US 5,758,464 A
• Filed: 01/30/1997
• Issued: 06/02/1998
• Est. Priority Date: 01/30/1997
• Status: Expired due to Fees

• Current Assignee: The Dow Chemical Company (Dow, Inc.)
• Original Assignee: Celotex Corporation
• Inventors: Hatton, Howard Lynn
• Primary Examiner(s): KENT, CHRISTOPHER T
• Application Number:
  US08/791,310
• Time in Patent Office: 488 Days
• Field of Search: 52/404.1, 52/404.2, 52/404.4, 52/763, 52/475.1, 52/378, 52/506.03, 52/506.04, 52/510, 52/586.1
• US Class Current: 52/404.1
• CPC Class Codes: E04B 1/7675 Insulating linings for the interior face of exterior walls

Abstract

A plurality of insulating panels for installation between and insulation of the metal furrings of a wall system. Preferred panels have a plastic foam core. The vertical side edges of the panels are provided with kerfs for enclosure of the metal furrings and reduction of the thermal bridging conventionally caused by the furrings.

Claims

1. In a wall structure for a building which includes an exterior wall and a series of uniformly spaced and substantially similar metal furring strips attached to the interior side of and extending vertically from top to bottom of the exterior wall, each strip consisting of a central web and first and second flanges joined respectively to the opposed ends of the web, the central web extending inwardly from and generally perpendicularly to the exterior wall, and the first and second flanges extending generally perpendicularly to the central web and oppositely from each other, the first flange being attached to the exterior wall and the second flange being spaced from the exterior wall by the length of the central web and all the second flanges extending in the same direction, the improvement therein comprising:

a plurality of insulating panels, each panel being adapted to fit and being interposed between each pair of two adjacent strips and against the exterior wall, each interposed panel having first and second major surfaces spaced from each other by the thickness of the interposed panel and first and second vertically-extending side edges, the first major surface facing the exterior wall and the second major surface being located inwardly from the exterior wall a distance equal to the thickness of the panel and greater than the length of the central web of each adjacent strip, the interposed panel being positioned so that the first side edge abuts the central web of the adjacent strip whose second flange projects toward the interposed panel, the first side edge having a groove extending from the top to the bottom of the panel and sized for enclosure of the second flange, and the groove being located at a distance from the exterior wall for engagement with and enclosure of the second flange, and the second side edge abuts the central web of the other adjacent strip, whereby the insulating panels form a continuous envelope around the strips to prevent thermal short circuiting.

2. The wall structure of claim 1 wherein the panels are comprised of insulating foam.

3. The wall structure of claim 1 wherein the panels are comprised of a closed-cell polyisocyanurate foam.

4. The wall structure of claim 1 wherein the second major surfaces of the panels are covered by gypsum boards.

5. The wall structure of claim 1 wherein a vapor barrier covers each vertical joint between abutting panels.

6. The wall structure of claim 1 wherein the central web of each strip is 1 inch in length and each panel is 11/2 to 2 inches in thickness.

7. The wall structure of claim 1 wherein the panels are comprised of insulating foam and each major surface of the foam is covered by a facing sheet.

8. The wall structure of claim 1 wherein the panels are comprised of a closed-cell polyisocyanurate foam and each major surface of the foam is covered by a facing sheet.

9. In a wall structure for a building which includes an exterior wall and a series of uniformly spaced and substantially similar metal furring strips attached to the interior side of and extending vertically from top to bottom of the exterior wall, each strip consisting of a central web and first and second flanges joined respectively to the opposed ends of the web, the central web extending inwardly from and generally perpendicularly to the exterior wall, and the first and second flanges extending generally perpendicularly to the central web and oppositely from each other, the first flange being attached to the exterior wall and the second flange being spaced from the exterior wall by the length of the central web, the improvement therein comprising:

a plurality of grooved and non-grooved insulating panels, the strips being positioned so that the second flange of each successive strip along the exterior wall extends oppositely to the second flange of the preceding strip, each grooved panel being positioned against the exterior wall and adapted to fit and being interposed between each pair of two adjacent strips positioned so that the second flanges extend toward each other, each interposed grooved panel having first and second major surfaces spaced from each other by the thickness of the interposed grooved panel and two vertically-extending side edges, the first major surface facing the exterior wall and the second major surface being located upwardly from the exterior wall a distance equal to the thickness of the interposed grooved panel and greater than the length of the central web of each adjacent strip, the interposed grooved panel being positioned so that each of the side edges abuts the central web of the respective adjacent strip, each side edge having a groove extending from the top to the bottom of the panel and sized for enclosure of the respective second flange, and the groove being located at a distance from the exterior wall for engagement with and enclosure of the respective second flange, and each non-grooved panel being positioned against the exterior wall and adapted to fit and being interposed between each pair of two adjacent strips positioned so that the second flanges extend away from each other, the interposed non-grooved panel having first and second major surfaces spaced from each other by the thickness of the interposed non-grooved panel and two vertically-extending side edges, the first major surface facing the exterior wall and the second major surface being located inwardly from the exterior wall a distance equal to the thickness of the panel and greater than the length of the central web of each adjacent strip, the interposed non-grooved panel being positioned so that each of the side edges abuts the central web of the respective adjacent strip, whereby the grooved and non-grooved insulating panels together form a continuous envelope around the strips to prevent thermal short circuiting.