Micropump

• US 5,759,014 A
• Filed: 07/29/1996
• Issued: 06/02/1998
• Est. Priority Date: 01/14/1994
• Status: Expired due to Term

• Current Assignee: Debiotech S.A.
• Original Assignee: Westonbridge International Limited
• Inventors: Van Lintel, Harald
• Primary Examiner(s): FREAY, CHARLES GRANT
• Application Number:
  US08/676,146
• Time in Patent Office: 673 Days
• Field of Search: 417/413.3, 417/413.2, 417/322
• US Class Current: 417/413.3
• CPC Class Codes: A61M 2205/0244 Micromachined materials, e.g. made from silicon wafers, microelectromechanical systems [MEMS] or comprising nanotechnology
• CPC Class Codes: A61M 2205/0294 Piezoelectric materials
• CPC Class Codes: A61M 5/14224 Diaphragm type
• CPC Class Codes: F04B 43/046 with piezoelectric drive
• CPC Class Codes: F04B 53/1052 two flexible elements oscillating around a fixed point
• CPC Class Codes: F04B 53/1077 Flow resistance valves, e.g. without moving parts

Abstract

A micropump including two glass wafers (2, 8) with a machined silicon wafer (6) sealingly inserted therebetween. An inlet valve (12), a pump chamber (14) and an outlet valve (16) are arranged between an inlet channel (4) and an outlet channel (5). A pump diaphragm (36) forming one wall of the pump chamber comprises a thicker central portion (38) operating like a piston. A piezoelectric element (52) acts on the diaphragm via an intermediate part (64) to provide the pumping movement. The pump chamber (14) and the spaces (22, 24) linking the pump chamber to the inlet and outlet valves are shaped so that the reduction in the inner volume of the micropump caused by a reduction in the volume of the pump chamber during the pumping movement is such that the air in the micropump is compressed to a pressure high enough to open the outlet valve, whereby the micropump is self-priming.

Claims

1. A micropump comprising:

a base plate;

a second plate secured to the base plate, thereby defining a pumping chamber having a volume and a movable wall machined in one of the plates;

inlet and outlet control members in direct connection with the pumping chamber, said control members being located on or in at least one of the two plates, at least one of the two plates being machined by photolithographic micromachining technique from a hermetic material, said control members and said pumping chamber defining connecting spaces therebetween, the connecting spaces having volumes, an internal volume comprising the volume of the pumping chamber and the volumes of the connecting spaces; and

actuating means for displacing said movable wall to cause a periodic decrease and increase of said internal volume,

the inlet control member opening towards an outside of the plate on or in which said inlet control member is located, the outlet control member opening towards an inside of the plate on or in which it is located, such that the decrease of internal volume compresses a fluid contained in said internal volume to a pressure sufficient to effect opening of the outlet control member, so as to obtain a self-priming micropump.

2. The micropump according to claim 1, wherein the pumping chamber and the connecting spaces are shaped such that the increase of internal volume of the micropump due to the increase of volume of the pumping chamber is such that pressure of fluid remaining in the micropump after closure of the outlet control member of the fluid is sufficiently low so as to open the inlet control member for the fluid.

3. The micropump according to claim 1, wherein the decrease of volume of the pumping chamber is comprised between 30 and 100% of said internal volume, the volumes of said connecting spaces of the pumping chamber to the inlet and outlet control members being less than 30% of the internal volume.

4. The micropump according to claim 1, wherein the pumping chamber is disposed on one side of an intermediate surface of the plate in or on which said pumping chamber is defined, each of the inlet and outlet control members being disposed in or on the side of the plate on which said each of the control members is machined which is nearest the pumping chamber.

5. The micropump according to claim 1, wherein the inlet member has a different construction from that of the outlet member.

6. The micropump according to claim 1, wherein the movable wall comprises a rigid central portion surrounded by a resilient border of lesser thickness, said movable wall being made of one piece with the rigid central portion, the rigid central portion projecting relative to a surface of the movable wall which is opposite the pumping chamber and being adapted to coact with said actuating means.

7. The micropump according to claim 6, wherein said rigid central portion and said movable wall have respective widths, the width of said rigid central portion varying between 20 and 90% of the width of the movable wall.

8. The micropump according to claim 6, further comprising a third plate having a sufficiently small thickness so that said third plate is deformable elastically by the actuating means which is mounted on an external surface of the third plate, an internal surface of the third plate adapted to coact with the rigid central portion to displace the movable wall.

9. The micropump according to claim 1, wherein the actuating means comprise a piezoelectric element mounted directly on said movable wall.

10. The micropump according to claim 1, further comprising a third plate, wherein the movable wall comprises a rigid central portion, arranged so as to enter into contact with said third plate to constitute an abutment element limiting suction of the fluid by the movable wall.

11. The micropump according to claim 1, wherein at least one of the inlet and outlet control members includes a valve comprising two membranes machined in the second plate so as to constitute a V shape in the closed position of the valve, the two membranes being adapted to be separated to form an intermediate opening in the open position of the valve.

12. The micropump according to claim 1, wherein at least one of the inlet and outlet control members for the fluid comprises a valve of a material machined by surface micromachining.

13. A micropump comprising:

a base plate;

a second plate secured to the base plate, thereby defining a pumping chamber having a volume and a movable wall machined in one of the base plate and the second plate, the movable wall having a rigid control portion;

a third plate secured to the second plate;

inlet and outlet control members in direct connection with the pumping chamber, said control members being located on or in at least one of the base plate and the second plate, at least one of the base plate and the second plate being machined by photolithographic micromachining technique from a hermetic material, said control members and said pumping chamber defining connecting spaces therebetween, the connecting spaces having volumes, an internal volume comprising the volume of the pumping chamber and the volumes of the connecting spaces; and

actuating means for displacing said movable wall to cause a periodic decrease and increase of said internal volume, said actuating means including a motor member mounted movably on the third plate, an intermediate member located between said rigid central portion and said motor member,

the inlet control member opening towards an outside of the plate on or in which said inlet control member is located, the outlet control member opening towards an inside of the plate on or in which it is located, such that the decrease of internal volume compresses a fluid contained in said internal volume to a pressure sufficient to effect opening of the outlet control member, so as to obtain a self-priming micropump.

14. The micropump according to claim 13, wherein the motor member is mounted movably on the external surface of said third plate, said intermediate member passing through the third plate through an opening.

15. The micropump according to claim 14, wherein the motor member is a piezoelectric element mounted by a spacing member on an external surface of the third plate.

16. The micropump according to claim 13, wherein the intermediate member comprises a plate head secured to the motor member and a rod passing through the third plate and acting by its end on the movable wall.

17. The micropump according to claim 13, wherein the intermediate member comprises a lower surface adapted to enter into contact with said rigid central portion, the lower surface having a shape similar to that of the rigid central portion.

18. The micropump according to claim 13, further comprising a protection chamber, wherein the control member comprises a valve membrane having an annular rib urged against a plate located facing the same and surrounding an outlet of the micropump, this latter comprising the protection chamber delimited by a surface of the valve membrane opposite the annular rib and the third plate or the base plate, the protection chamber being adapted to form an active or control cavity of the micropump.

19. A micropump comprising:

a base plate;

a second plate secured to the base plate, thereby defining a pumping chamber having a volume and a movable wall machined in one of the base plate and the second plate, the movable wall having in its rest position a shape bulging outwardly of the pumping chamber;

a third plate secured to the second plate;

inlet and outlet control members in direct connection with the pumping chamber, said control members being located on or in at least one of the base plate and the second plate, at least one of the base plate and the second plate being machined by photolithographic micromachining technique from a hermetic material, said control members and said pumping chamber defining connecting spaces therebetween, the connecting spaces having volumes, an internal volume comprising the volume of the pumping chamber and the volumes of the connecting spaces; and

actuating means for displacing said movable wall to cause a periodic decrease and increase of said internal volume, said actuating means including a motor member mounted movably on the third plate, an intermediate member located between said rigid central portion and said motor member,

the inlet control member opening towards an outside of the plate on or in which said inlet control member is located, the outlet control member opening towards an inside of the plate on or in which it is located, such that the decrease of internal volume compresses a fluid contained in said internal volume to a pressure sufficient to effect opening of the outlet control member, so as to obtain a self-priming micropump.

20. The micropump according to claim 19, wherein the height of the bulge corresponds substantially to the displacement of the pump effectuated by the movable wall.

21. The micropump according to claim 19, further comprising a layer of a material applied on a surface of the movable wall, wherein the bulge of the movable wall is produced by at least one of a vacuum existing in a chamber located on the rear surface of the movable wall and a presence of the layer of a material applied on the surface of the movable wall inducing a deforming prestress.

22. A micropump comprising:

a base plate;

a second plate secured to the base plate, thereby defining a pumping chamber having a volume and a movable wall machined in one of the base plate and the second plate, a surface of the movable wall, which is directed toward the interior of the pumping chamber, being adapted to come into abutment against a facing plate to limit movement of expulsion of fluid in said pumping chamber;

a third plate secured to the second plate;

inlet and outlet control members in direct connection with the pumping chamber, said control members being located on or in at least one of the base plate and the second plate, at least one of the base plate and the second plate being machined by photolithographic micromachining technique from a hermetic material, said control members and said pumping chamber defining connecting spaces therebetween, the connecting spaces having volumes, an internal volume comprising the volume of the pumping chamber and the volumes of the connecting spaces; and

actuating means for displacing said movable wall to cause a periodic decrease and increase of said internal volume, said actuating means including a motor member mounted movably on the third plate, an intermediate member located between said rigid central portion and said motor member,

the inlet control member opening towards an outside of the plate on or in which said inlet control member is located, the outlet control member opening towards an inside of the plate on or in which it is located, such that the decrease of internal volume compresses fluid contained in said internal volume to a pressure sufficient to effect opening of the outlet control member, so as to obtain a self-priming micropump.

23. A micropump comprising:

a base plate;

a second plate secured to the base plate, thereby defining a pumping chamber having a volume and a movable wall machined in one of the base plate and the second plate, surfaces of the movable wall comprising regions including a material for avoiding sticking of said surfaces of the movable wall to the plate located in facing relation;

a third plate secured to the second plate;

inlet and outlet control members in direct connection with the pumping chamber, said control members being located on or in at least one of the base plate and the second plate, at least one of the base plate and the second plate being machined by photolithographic micromachining technique from a hermetic material, said control members and said pumping chamber defining connecting spaces therebetween, the connecting spaces having volumes, an internal volume comprising the volume of the pumping chamber and the volumes of the connecting spaces; and

actuating means for displacing said movable wall to cause a periodic decrease and increase of said internal volume, said actuating means including a motor member mounted movably on the third plate, an intermediate member located between said rigid central portion and said motor member,

the inlet control member opening towards an outside of the plate on or in which said inlet control member is located, the outlet control member opening towards an inside of the plate on or in which it is located, such that the decrease of internal volume compresses a fluid contained in said internal volume to a pressure sufficient to effect opening of the outlet control member, so as to obtain a self-priming micropump.

24. A micropump comprising:

a base plate;

a second plate secured to the base plate, thereby defining a pump chamber, the pumping chamber having a volume and a movable wall machined in one of the plates;

inlet and outlet control members in direct connection with the pumping chamber, said control members being located on or in at least one of the two plates, at least one of these plates being machined by photolithographic micromachining technique from a sealing material, said control members and said pumping chamber defining connecting spaces therebetween, the connecting spaces having volumes;

an internal volume including the volume of the pumping chamber and the volumes of connecting spaces; and

actuating means for displacing said movable wall to cause a periodic decrease and increase of said internal volume,

the inlet control member opening towards an external direction with respect to a medium plane of the plate on or in which it is located, the outlet control member opening towards an internal direction with respect to a medium plane of the plate on or in which it is located, such that the decrease of internal volume compresses a fluid contained in said internal volume to a pressure sufficient to effect opening of the outlet control member, so as to obtain a self-priming micropump.