Ultrasonic method for material monitoring

• US 5,760,309 A
• Filed: 05/24/1996
• Issued: 06/02/1998
• Est. Priority Date: 05/24/1996
• Status: Expired due to Term

• Current Assignee: Drexelbrook Engineering Co. (Ametek Incorporated)
• Original Assignee: Drexelbrook Engineering Co. (Ametek Incorporated)
• Inventors: Kramer, L. Jonathan, Maltby, Frederick L., Mitchell, Glen
• Primary Examiner(s): Oda, Christine K.
• Application Number:
  US08/653,623
• Time in Patent Office: 739 Days
• Field of Search: 340/612, 340/618, 340/621, 73/290 V, 73/602, 73/646, 73/597, 364/506, 364/508, 364/562
• US Class Current: 73/646
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: G01N 2291/02836 Flow rate, liquid level

Abstract

An ultrasonic measurement method in an ultrasonic measurement system having an ultrasonic transducer includes emitting an ultrasonic pulse from the ultrasonic transducer. An ultrasonic pulse is received in accordance with a pulse travel time wherein the amplitude of the received ultrasonic pulse varies according to the pulse travel time. A first electrical signal is provided representative of the received ultrasonic pulse wherein the amplitude of the first electrical signal varies in accordance with the pulse travel time. A second electrical signal is provided in accordance with the first electrical signal wherein the amplitude of the second electrical signal is substantially independent of the pulse travel time. In order to determine the second electrical signal variable amplification is applied to the first electrical signal in accordance with the travel time. A distance is determined according to the pulse travel time wherein the distance is representative of the distance between the transducer and a material surface.

Claims

1. An ultrasonic measurement method for use in an ultrasonic measurement system having an ultrasonic transducer, comprising the steps of:

(a) emitting an ultrasonic pulse from said ultrasonic transducer;

(b) receiving an ultrasonic pulse in accordance with a pulse travel time which is determined in accordance with a measurement of the duration of a time interval, wherein the amplitude of said received ultrasonic pulse varies according to said pulse travel time;

(c) providing a first electrical signal representative of said received ultrasonic pulse, wherein the amplitude of said first electrical signal is caused to vary in accordance with said pulse travel time by applying variable amplification to said first electrical signal in accordance with said pulse travel time; and

(d) providing a second electrical signal in accordance with said first electrical signal, wherein the amplitude of said second electrical signal is substantially independent of said pulse travel time.

2. The ultrasonic measurement method of claim 1, comprising the steps of measuring said duration of said time interval by measuring the time elapsed between said emitting and said receiving and determining a distance D representative of the distance between said transducer and a material surface in accordance with said pulse travel time.

3. The ultrasonic measurement method of claim 2, wherein the step of determining said distance D comprises determining said distance D in accordance with the relationship D=RT/2, wherein R is the speed of sound and T is said elapsed time.

4. The ultrasonic measurement method of claim 2, comprising the step of determining a further distance in accordance with said measured distance D wherein said further distance represents the distance between a vessel bottom and said material surface.

5. The ultrasonic measurement method of claim 1, comprising the step of applying relatively lower amplification to said first electrical signal for relatively shorter pulse travel times and applying relatively higher amplification to said first electrical signal for relatively longer pulse travel times by providing a gain control signal in accordance with said pulse travel time.

6. The ultrasonic measurement method of claim 1, comprising the step of determining said gain control signal by performing an integration during said pulse travel time to provide an integration signal for adjusting said gain control signal.

7. The ultrasonic measurement method of claim 6, wherein a plurality of integrations is performed and a first integration signal is proportional to said pulse travel time and a second integration signal is proportional to said pulse travel time squared.

8. The ultrasonic measurement method of claim 5, comprising the steps of providing a processor and performing calculations by said processor for providing said gain control signal.

9. The ultrasonic measurement method of claim 1, comprising the step of applying the output of said variable amplifier to a four to twenty amp indicator device.

10. The ultrasonic measurement system of claim 1, wherein the level of a material is controlled in accordance with said second electrical signal.

11. An ultrasonic measurement method for use in an ultrasonic measurement system having an ultrasonic transducer, comprising the steps of:

(a) emitting an ultrasonic pulse from said ultrasonic transducer;

(b) receiving an ultrasonic pulse in accordance with a pulse travel time, wherein the amplitude of said received ultrasonic pulse varies according to said pulse travel time;

(c) providing a first electrical signal representative of said received ultrasonic pulse, wherein the amplitude of said first electrical signal varies in accordance with said pulse travel time due to applying relatively lower amplification to said first electrical signal for a relatively shorter pulse travel time and applying relatively higher amplification to said first electrical signal for a relatively longer pulse travel time,

(d) providing a second electrical signal in accordance with said first electrical signal, wherein the amplitude of said second electrical signal is substantially independent of said pulse travel time.

12. The ultrasonic measurement method of claim 11, comprising the steps of measuring said duration of said time interval by measuring the time elapsed between said emitting and said receiving and determining a distance D representative of the distance between said transducer and a material surface in accordance with said pulse travel time.

13. The ultrasonic measurement method of claim 12, wherein the step of determining said distance D comprises determining said distance D in accordance with the relationship D=RT/2, wherein R is the speed of sound and T is said elapsed time.

14. The ultrasonic measurement method of claim 12, comprising the step of determining a further distance in accordance with said measured distance D wherein said further distance represents the distance between a vessel bottom and said material surface.

15. The ultrasonic measurement method of claim 11, comprising the step of determining said amplification with a gain control signal formed in accordance with said pulse travel time.

16. The ultrasonic measurement method of claim 15, comprising the step of determining said gain control signal by performing first and second integrations during said pulse travel time to provide first and second integration signals.

17. The ultrasonic measurement method of claim 16, wherein said first integration signal is proportional to said pulse travel time and said second integration signal is proportional to said pulse travel time squared.

18. The ultrasonic measurement method of claim 15, comprising the steps of providing a processor and performing calculations by said processor for providing said gain control signal.

19. The ultrasonic measurement method of claim 11, comprising the step of applying the output of said variable amplifier to a four to twenty amp indicator device.

20. The ultrasonic measurement system of claim 11, wherein the level of a material is controlled in accordance with said second electrical signal.

21. An ultrasonic measurement method for use in an ultrasonic measurement system having an ultrasonic transducer, comprising the steps of:

(a) emitting an ultrasonic pulse from said ultrasonic transducer;

(b) receiving an ultrasonic pulse in accordance with a pulse travel time, wherein the amplitude of said received ultrasonic pulse varies according to said pulse travel time;

(c) providing a first electrical signal representative of said received ultrasonic pulse, wherein the amplitude of said first electrical signal varies in accordance with said pulse travel time;

(d) providing a second electrical signal in accordance with said first electrical signal, wherein the amplitude of said second electrical signal is substantially independent of said pulse travel time;

(e) providing a gain control signal in accordance with said pulse travel time;

(f) applying said gain control signal to variable amplifiers.

22. The ultrasonic measurement method of claim 21, comprising the steps of measuring said duration of said time interval by measuring the time elapsed between said emitting and said receiving and determining a distance D representative of the distance between said transducer and a material surface in accordance with said pulse travel time.

23. The ultrasonic measurement method of claim 22, wherein the step of determining said distance D comprises determining said distance D in accordance with the relationship D=RT/2, wherein R is the speed of sound and T is said elapsed time.

24. The ultrasonic measurement method of claim 22, comprising the step of determining a further distance in accordance with said measured distance D wherein said further distance represents the distance between a vessel bottom and said material surface.

25. The ultrasonic measurement method of claim 21, comprising the step of applying relatively lower amplification to said first electrical signal for relatively shorter pulse travel times and applying relatively higher amplification to said first electrical signal for relatively longer pulse travel times by providing a gain control signal in accordance with said pulse travel time.

26. The ultrasonic measurement method of claim 25, comprising the step of determining said gain control signal by performing first and second integrations during said pulse travel time to provide first and second integration signals.

27. The ultrasonic measurement method of claim 26, wherein said first integration signal is proportional to said pulse travel time and said second integration signal is proportional to said pulse travel time squared.

28. The ultrasonic measurement method of claim 25, wherein said amplifiers are cascaded.

29. The ultrasonic measurement method of claim 21, comprising the step of applying the output of said variable amplifier to a four to twenty amp indicator device.

30. The ultrasonic measurement system of claim 21, wherein the level of a material is controlled in accordance with said second electrical signal.

31. An ultrasonic measurement method for use in an ultrasonic measurement system having an ultrasonic transducer, comprising the steps of:

(a) emitting an ultrasonic pulse from said ultrasonic transducer;

(b) receiving an ultrasonic pulse in accordance with a pulse travel time, wherein the amplitude of said received ultrasonic pulse varies according to said pulse travel time;

(c) providing a first electrical signal representative of said received ultrasonic pulse, wherein the amplitude of said first electrical signal varies in accordance with said pulse travel time;

(d) providing a second electrical signal in accordance with said first electrical signal, wherein the amplitude of said second electrical signal is substantially independent of said pulse travel time; and

(e) providing a gain control signal by performing first and second integrations during said pulse travel time to provide first and second integration signals.

32. The ultrasonic measurement method of claim 31, comprising the steps of measuring said duration of said time interval by measuring the time elapsed between said emitting and said receiving and determining a distance D representative of the distance between said transducer and a material surface in accordance with said pulse travel time.

33. The ultrasonic measurement method of claim 32, wherein the step of determining said distance D comprises determining said distance D in accordance with the relationship D=RT/2, wherein R is the speed of sound and T is said elapsed time.

34. The ultrasonic measurement method of claim 32, comprising the step of determining a further distance in accordance with said measured distance D wherein said further distance represents the distance between a vessel bottom and said material surface.

35. The ultrasonic measurement method of claim 31, comprising the step of applying relatively lower amplification to said first electrical signal for relatively shorter pulse travel times and applying relatively higher amplification to said first electrical signal for relatively longer pulse travel times by providing a gain control signal in accordance with said pulse travel time.

36. The ultrasonic measurement method of claim 35, comprising the step of determining said gain control signal by summing said first and second integration signals.

37. The ultrasonic measurement method of claim 31, wherein said first integration signal is proportional to said pulse travel time and said second integration signal is proportional to said pulse travel time squared.

38. The ultrasonic measurement method of claim 35, comprising the steps of providing a processor and performing calculations by said processor for providing said gain control signal.

39. The ultrasonic measurement method of claim 31, comprising the step of applying the output of said variable amplifier to a four to twenty amp indicator device.

40. The ultrasonic measurement system of claim 31, wherein the level of a material is controlled in accordance with said second electrical signal.

41. An ultrasonic measurement method for use in an ultrasonic measurement system having an ultrasonic transducer, comprising the steps of:

(a) emitting an ultrasonic pulse from said ultrasonic transducer;

(b) receiving an ultrasonic pulse in accordance with a pulse travel time, wherein the amplitude of said received ultrasonic pulse varies according to said pulse travel time;

(c) providing a first electrical signal representative of said received ultrasonic pulse, wherein the amplitude of said first electrical signal varies in accordance with said pulse travel time;

(d) providing a second electrical signal in accordance with said first electrical signal, wherein the amplitude of said second electrical signal is substantially independent of said pulse travel time; and

(e) controlling the level of a material in accordance with said second electrical signal.

42. The ultrasonic measurement method of claim 41, comprising the steps of measuring said duration of said time interval by measuring the time elapsed between said emitting and said receiving and determining a distance D representative of the distance between said transducer and a material surface in accordance with said pulse travel time.

43. The ultrasonic measurement method of claim 42, wherein the step of determining said distance D comprises determining said distance D in accordance with the relationship D=RT/2, wherein R is the speed of sound and T is said elapsed time.

44. The ultrasonic measurement method of claim 42, comprising the step of determining a further distance in accordance with said measured distance D wherein said further distance represents the distance between a vessel bottom and said material surface.

45. The ultrasonic measurement method of claim 41, comprising the step of applying relatively lower amplification to said first electrical signal for relatively shorter pulse travel times and applying relatively higher amplification to said first electrical signal for relatively longer pulse travel times by providing a gain control signal in accordance with said pulse travel time.

46. The ultrasonic measurement method of claim 45, comprising the step of determining said gain control signal by performing first and second integrations during said pulse travel time to provide first and second integration signals.

47. The ultrasonic measurement method of claim 46, wherein said first integration signal is proportional to said pulse travel time and said second integration signal is proportional to said pulse travel time squared.

48. The ultrasonic measurement method of claim 45, comprising the steps of providing a processor and performing calculations by said processor for providing said gain control signal.

49. The ultrasonic measurement method of claim 41, comprising the step of applying the output of said variable amplifier to a four to twenty amp indicator device.

50. The ultrasonic measurement system of claim 41, comprising the step of applying variable amplification to the first electrical signal in accordance with said pulse travel time.

51. An ultrasonic measurement method for use in an ultrasonic measurement system having an ultrasonic transducer, comprising the steps of:

(a) emitting an ultrasonic pulse from said ultrasonic transducer;

(b) receiving an ultrasonic pulse in accordance with a pulse travel time, wherein the ultrasonic pulse is attenuated and the amplitude of said received ultrasonic pulse varies according to said pulse travel time;

(c) providing a first electrical signal representative of said received ultrasonic pulse, wherein the amplitude of said first electrical signal varies in accordance with said pulse travel time; and

(d) providing a second electrical signal in accordance with said first electrical signal to compensate for said attenuating, wherein the amplitude of said second electrical signal is substantially independent of said pulse travel time and compensated for humidity.

52. The ultrasonic measurement method of claim 51, comprising the steps of measuring said duration of said time interval by measuring the time elapsed between said emitting and said receiving and determining a distance D representative of the distance between said transducer and a material surface in accordance with said pulse travel time.

53. The ultrasonic measurement method of claim 52, wherein the step of determining said distance D comprises determining said distance D in accordance with the relationship D=RT/2, wherein R is the speed of sound and T is said elapsed time.

54. The ultrasonic measurement method of claim 52, comprising the step of determining a further distance in accordance with said measured distance D wherein said further distance represents the distance between a vessel bottom and said material surface.

55. The ultrasonic measurement method of claim 51, comprising the step of applying relatively lower amplification to said first electrical signal for relatively shorter pulse travel times and applying relatively higher amplification to said first electrical signal for relatively longer pulse travel times by providing a gain control signal in accordance with said pulse travel time.

56. The ultrasonic measurement method of claim 55, comprising the step of determining said gain control signal by performing first and second integrations during said pulse travel time to provide first and second integration signals.

57. The ultrasonic measurement method of claim 56, wherein said first integration signal is proportional to said pulse travel time and said second integration signal is proportional to said pulse travel time squared.

58. The ultrasonic measurement method of claim 55, comprising the steps of providing a processor and performing calculations by said processor for providing said gain control signal.

59. The ultrasonic measurement method of claim 51, comprising the step of applying the output of said variable amplifier to a four to twenty amp indicator device.

60. The ultrasonic measurement system of claim 51, wherein the level of a material is controlled in accordance with said second electrical signal.

61. An ultrasonic measurement method for use in an ultrasonic measurement system having an ultrasonic transducer, comprising the steps of:

(a) emitting an ultrasonic pulse from said ultrasonic transducer;

(b) receiving an ultrasonic pulse in accordance with a pulse travel time, wherein the amplitude of said received ultrasonic pulse varies according to said pulse travel time;

(c) providing a first electrical signal representative of said received ultrasonic pulse, wherein the amplitude of said first electrical signal varies in accordance with said pulse travel time;

(d) providing a second electrical signal in accordance with said first electrical signal, wherein the amplitude of said second electrical signal is substantially independent of said pulse travel time; and

(e) applying said second electrical signal to a two-wire measurement system.

62. The ultrasonic measurement method of claim 61, comprising the steps of measuring said duration of said time interval by measuring the time elapsed between said emitting and said receiving and determining a distance D representative of the distance between said transducer and a material surface in accordance with said pulse travel time.

63. The ultrasonic measurement method of claim 62, wherein the step of determining said distance D comprises determining said distance D in accordance with the relationship D=RT/2, wherein R is the speed of sound and T is said elapsed time.

64. The ultrasonic measurement method of claim 62, comprising the step of determining a further distance in accordance with said measured distance D wherein said further distance represents the distance between a vessel bottom and said material surface.

65. The ultrasonic measurement method of claim 61, comprising the step of applying relatively lower amplification to said first electrical signal for relatively shorter pulse travel times and applying relatively higher amplification to said first electrical signal for relatively longer pulse travel times by providing a gain control signal in accordance with said pulse travel time.

66. The ultrasonic measurement method of claim 65, comprising the step of determining said gain control signal by performing first and second integrations during said pulse travel time to provide first and second integration signals.

67. The ultrasonic measurement method of claim 66, wherein said first integration signal is proportional to said pulse travel time and said second integration signal is proportional to said pulse travel time squared.

68. The ultrasonic measurement method of claim 65, comprising the steps of providing a processor and performing calculations by said processor for providing said gain control signal.

69. The ultrasonic measurement method of claim 61, comprising the step of applying variable amplification to said first electrical signal in accordance with said pulse travel time.

70. The ultrasonic measurement system of claim 61, wherein the level of a material is controlled in accordance with said second electrical signal.

71. An ultrasonic measurement method for use in an ultrasonic measurement system having an ultrasonic transducer, comprising the steps of:

(a) emitting a plurality of ultrasonic pulses from said ultrasonic transducer;

(b) receiving the ultrasonic pulses of said plurality of ultrasonic pulses in accordance with respective pulse travel times, wherein the amplitude of said received ultrasonic pulses varies according to said pulse travel times;

(c) providing a plurality of first electrical signals representative of said received ultrasonic pulses, wherein the amplitudes of said first electrical signals vary in accordance with their respective pulse travel times;

(d) approximating the relationship between said pulse travel times and said amplitudes of said first electrical signals to provide a plurality of correction factors; and

(e) providing a second electrical signal in accordance with said correction factors, wherein the amplitude of said second electrical signal is substantially independent of said pulse travel time.

72. The ultrasonic measurement method of claim 71, comprising the steps of measuring said duration of a time interval by measuring the time elapsed between said emitting and said receiving and determining a distance D representative of the distance between said transducer and a material surface in accordance with said pulse travel time.

73. The ultrasonic measurement method of claim 72, wherein the step of determining said distance D comprises determining said distance D in accordance with the relationship D=RT/2, wherein R is the speed of sound and T is said elapsed time.

74. The ultrasonic measurement method of claim 72, comprising the step of determining a further distance in accordance with said measured distance D wherein said further distance represents the distance between a vessel bottom and said material surface.

75. The ultrasonic measurement method of claim 71, comprising the step of applying relatively lower amplification to a first electrical signal for a relatively shorter pulse travel time and applying a relatively higher amplification to a first electrical signal for a relatively longer pulse travel time by providing a gain control signal in accordance with said pulse travel time.

76. The ultrasonic measurement method of claim 75, comprising the step of determining said gain control signal by performing first and second integrations during said pulse travel times to provide first and second integration signals.

77. The ultrasonic measurement method of claim 76, wherein said first integration signal is proportional to said pulse travel time and said second integration signal is proportional to said pulse travel time squared.

78. The ultrasonic measurement method of claim 75, comprising the steps of providing a processor and performing calculations by said processor for providing said gain control signal.

79. The ultrasonic measurement method of claim 71, comprising the step of applying the output of said variable amplifier to a four to twenty amp indicator device.

80. The ultrasonic measurement system of claim 71, wherein the level of a material is controlled in accordance with said second electrical signal.