Dual rate thermochromic battery tester

• US 5,760,588 A
• Filed: 07/25/1997
• Issued: 06/02/1998
• Est. Priority Date: 07/25/1997
• Status: Expired due to Term

• Current Assignee: Energizer Brands, LLC (Energizer Holdings, Inc.)
• Original Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Inventors: Bailey, John C.
• Primary Examiner(s): Do, Diep N.
• Application Number:
  US08/900,438
• Time in Patent Office: 312 Days
• Field of Search: 324/96, 324/104, 324/435, 320/48, 340/636, 429/90, 429/93, 345/87, 345/88, 345/89, 345/104, 359/265, 359/269, 359/270, 359/273
• US Class Current: 324/435
• CPC Class Codes: G01D 7/005 Indication of measured value by colour change
• CPC Class Codes: G01R 31/385 Arrangements for measuring battery or accumulator variables for monitoring G01R31/382
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 10/488 Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: H01M 2200/10 Temperature sensitive devices
• CPC Class Codes: H01M 6/505 Cells combined with indicating means for external visualization of the condition, e.g. by change of colour or of light intensity
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

The thermochromic battery tester comprises a conductive heating element having one end including at least two switch pads for selective coupling of the conductive heating element to a second terminal of the battery. Each of the switch pads provides a different resistivity for the heating element when pressed, to thereby change the calibration of the tester for different discharge rates. The battery tester further includes discharge rate calibration indicia associated with each of the switch pads for indicating which switch pad to press for proper calibration at a relative rate of discharge. The conductive heating element may have at least a portion thereof made of a variable resistivity material having a resistivity that changes in response to ambient temperature so as to compensate for varying ambient temperatures. Preferably, the variable resistivity material has a resistivity that increases as ambient temperature increases.

Claims

1. A battery tester comprising:

a heating element for generating heat in response to current supplied from a battery, said heating element having first and second end segments and a central segment disposed between said end segments, said first end segment being adapted to be coupled to a first terminal of the battery and said second end segment includes at least two switch pads for selective coupling of said second end segment to a second terminal of the battery, each of said switch pads providing a different resistivity for said heating element when pressed, to change the calibration of the tester for different discharge rates;

an indicator provided in proximity to said heating element, said indicator having a visual property that changes in response to the heat generated by said heating element; and

discharge rate calibration indicia associated with each of said switch pads for indicating which switch pad to press for proper calibration at a relative rate of discharge.

2. The battery tester as defined in claim 1, wherein at least a portion of said heating element is made of a variable resistivity material having a resistivity that changes in response to ambient temperature.

3. The battery tester as defined in claim 2, wherein said variable resistivity material has a resistivity that increases as ambient temperature increases.

4. The battery tester as defined in claim 1, wherein said heating element, said indicator, and said indicia are configured for inclusion in a battery label.

5. The battery tester as defined in claim 1, wherein substantially all of said heating element is made of said variable resistivity material.

6. The battery tester as defined in claim 1, wherein said heating element includes a first portion made of said variable resistivity material and a second portion made of a non-variable resistivity material.

7. The battery tester as defined in claim 1, wherein said indicator is made of a thermochromic material that changes color in response to heat generated by said heating element.

8. A battery label comprising:

a label substrate;

a conductive element provided on said label substrate and adapted to be coupled to opposite terminals of a battery, said conductive element changes temperature in response to changes in discharge level of the battery and includes a material having a resistivity that changes in response to ambient temperature; and

an indicator provided on said conductive element and having a visual property that changes in response to changes in temperature of said conductive element, wherein said conductive element includes first and second switch pads provided at one end of said conductive element, said first switch pad, when pressed, couples said conductive element to one of the two battery terminals and establishes a first resistance for said conductive element, said second switch pad couples said conductive element to the same battery terminal and establishes a second resistance for said conductive element when pressed, said first resistance being a resistance required for proper calibration at a first discharge rate, and said second resistance being a resistance required for proper calibration at a second discharge rate and being higher than said first resistance.

9. The battery label as defined in claim 8, wherein said conductive element has a resistivity that increases as ambient temperature increases.

10. The battery label as defined in claim 8, wherein substantially all of said conductive element is made of a variable resistivity material.

11. The battery tester as defined in claim 8, wherein said conductive element includes a first portion made of a variable resistivity material and a second portion made of a non-variable resistivity material.

12. The battery label as defined in claim 8, wherein said indicator is made of a thermochromic material that changes color in response to heat generated by said conductive element.

13. The battery label as defined in claim 8 and further including a protective layer overlying said label substrate, said conductive element, and said indicator.

14. A method of calibrating an on-label battery tester for different battery discharge rates, the battery tester including a conductive element adapted to be coupled between opposite terminals of a battery and an indicator element proximate to the conductive element such that the indicator element changes its visual appearance in response to changes in temperature of the conductive element, the method comprising the steps of:

providing a plurality of switch contacts at one end of the conductive element for selectively altering the resistance of the conductive element, the selectable resistances of the conductive element including at least a first resistance at which the battery tester is calibrated for a relatively high discharge rate and a second resistance at which the battery tester is calibrated for a relatively low discharge rate; and

selecting and pressing one of the plurality of switch contacts associated with a particular battery discharge rate.

15. A battery comprising:

an electrochemical cell having a positive terminal and a negative terminal;

a label substrate adhered to an outer peripheral surface of said electrochemical cell;

a conductive element provided on said label substrate and coupled to said terminals of said electrochemical cell, said conductive element changes temperature in response to changes in discharge level of said electrochemical cell; and

an indicator provided in proximity to said conductive element, said indicator having a visual property that changes in response to the heat generated by said conductive element, wherein said conductive element includes first and second switch pads provided at one end of said conductive element, said first switch pad, when pressed, couples said conductive element to one of the two battery terminals and establishes a first resistance for said conductive element, said second switch pad couples said conductive element to the same battery terminal and establishes a second resistance for said conductive element when pressed, said first resistance being a resistance required for proper calibration at a first discharge rate, and said second resistance being a resistance required for proper calibration at a second discharge rate and being higher than said first resistance.