Electrical circuit component formed of a conductive liquid printed directly onto a substrate

• US 5,763,058 A
• Filed: 10/07/1995
• Issued: 06/09/1998
• Est. Priority Date: 06/07/1995
• Status: Expired due to Term

• Current Assignee: Morgan Adhesives Company (Amcor Plc)
• Original Assignee: Paramount Packaging Corporation
• Inventors: Isen, Irvin, Kucherovsky, Joseph
• Primary Examiner(s): MULVANEY, ELIZABETH EVANS
• Application Number:
  US08/488,284
• Time in Patent Office: 976 Days
• Field of Search: 428/209, 428/901, 361/748, 361/749, 252/511, 174/259
• US Class Current: 428/209
• CPC Class Codes: A61J 1/035 Blister-type containers blisters in general B65D75/36
• CPC Class Codes: A61J 7/0481 working on a schedule basis
• CPC Class Codes: B41M 1/10 Intaglio printing ; Gravure printing
• CPC Class Codes: B41M 3/006 Patterns of chemical products used for a specific purpose, e.g. pesticides, perfumes, adhesive patterns; use of microencapsulated material; Printing on smoking articles
• CPC Class Codes: G01V 15/00 Tags attached to, or associated with, an object, in order to enable detection of the object record carriers for use with machines having a detectable tag or marker G06K19/00
• CPC Class Codes: H01M 6/40 Printed batteries , e.g. thin film batteries
• CPC Class Codes: H05B 2203/002 Heaters using a particular layout for the resistive material or resistive elements
• CPC Class Codes: H05B 2203/013 Heaters using resistive films or coatings
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 2203/036 Heaters specially adapted for garment heating
• CPC Class Codes: H05B 3/34 flexible, e.g. heating nets or webs
• CPC Class Codes: H05K 1/0393 Flexible materials H05K1/038 takes precedence; specific organic compositions are classified in H05K1/0313 and subgroups
• CPC Class Codes: H05K 1/16 incorporating printed electric components, e.g. printed resistor, capacitor, inductor
• CPC Class Codes: H05K 1/165 incorporating printed inductors
• CPC Class Codes: H05K 1/167 incorporating printed resistors
• CPC Class Codes: H05K 2203/0113 Female die used for patterning or transferring, e.g. temporary substrate having recessed pattern
• CPC Class Codes: H05K 2203/0143 Using a roller; Specific shape thereof; Providing locally adhesive portions thereon
• CPC Class Codes: H05K 2203/0534 Offset printing, i.e. transfer of a pattern from a carrier onto the substrate by using an intermediate member
• CPC Class Codes: H05K 2203/1545 Continuous processing, i.e. involving rolls moving a band-like or solid carrier along a continuous production path
• CPC Class Codes: H05K 3/1275 by other printing techniques, e.g. letterpress printing, intaglio printing, lithographic printing, offset printing
• CPC Class Codes: H05K 3/227 : Drying of printed circuits
• CPC Class Codes: H05K 3/4664 : Adding a circuit layer by thick film methods, e.g. printing techniques or by other techniques for making conductive patterns by using pastes, inks or powders H05K3/4647 takes precedence
• CPC Class Codes: Y10S 428/901 : Printed circuit
• CPC Class Codes: Y10T 428/24917 : including metal layer

Abstract

An article having an electrical circuit component printed directly onto one side of a substrate includes the substrate and an electrical circuit component formed of a conductive liquid printed directly onto one side of the substrate. The electrical component is capable of performing its electrical circuit functions, as printed, and without the necessity for post-printing processes such as metal etching, catalytic ink activation, or electroless deposition.

Claims

1. A flexible, electrically-conductive article, comprising:

a flexible substrate; and

an electrical circuit component formed of a conductive liquid printed directly onto one side of said flexible substrate, the electrical circuit component having uniform and continuous electrically conductive pathways in a printing direction and in a direction transverse thereto.

2. An article according to claim 1, wherein said electrical circuit component comprises at least one of:

a signal line;

a power line;

a resistor;

an inductor;

a diode;

a coil;

a transistor;

a battery;

an antenna; and

a switch.

3. An article according to claim 1, wherein said flexible substrate comprises at least one of polymeric plastic, paper, flexible fiber board, non-woven polymeric fabric, cloth, and metallic foil.

4. An article according to claim 1, wherein said flexible substrate comprises a metallic foil, and further comprising a dielectric layer printed between said metallic foil and said electrical circuit component.

5. An article according to claim 4, wherein said foil, said dielectric layer, and said electrical circuit component are breakable.

6. An article according to claim 1, further comprising a second electrical circuit component formed of a conductive layer directly printed onto said flexible substrate.

7. An article according to claim 1, further comprising a flexible insulating layer formed on said flexible substrate over top of said electrical circuit component.

8. An article according to claim 7, further comprising a second electrical circuit component formed of a conductive liquid printed directly onto said insulating layer over said electrical circuit component.

9. An article according to claim 8, wherein said second electrical component, said insulating layer, and said electrical circuit component comprise a capacitor.

10. An article according to claim 8, wherein said insulating layer includes a plurality of voids therein, and wherein said second electrical circuit component, said insulating layer, and said electrical circuit component comprise a push-pad switch.

11. An article according to claim 1, wherein said electrical circuit component comprises an anti-theft resonant circuit.

12. An article according to claim 1, wherein said electrical circuit component comprises a pill dispensing article.

13. An article according to claim 1, wherein said flexible substrate comprises a thermoformed foamed plastic material, and wherein said electrical circuit component comprises a heating element printed directly on the foamed substrate.

14. An article according to claim 1, wherein said electrical circuit component comprises first and second battery electrodes, and further comprising a battery electrolyte formed on said flexible substrate between said first and second battery electrodes.

15. An article according to claim 1, wherein said electrical circuit component comprises a microwave susceptor.

16. An article according to claim 1, wherein said electrical circuit component comprises an ornamental design as well as a functional circuit component.

17. An article according to claim 1, wherein said electrical circuit component comprises a light-emitting circuit component.

18. An article according to claim 1, further comprising:

an insulating layer printed directly on said electrical circuit component;

a second electrical circuit component formed of a conductive liquid printed directly onto the insulating layer; and

a layer interconnect through hole disposed through said insulating layer and connecting said second electrical circuit component and said electrical circuit component.

19. An article according to claim 1, wherein said electrical circuit component comprises at least one heating element.

20. A substrate containing a plurality of printed circuit boards, the web comprising:

a flexible substrate; and

a plurality of identical electrical circuit components formed of a conductive liquid printed directly onto one side of said flexible substrate, each of said identical circuit components having uniform and continuous electrically conductive pathways in a printing direction and in a direction transverse thereto.

21. A plurality of flexible substrate according to claim 20 bonded to a rigid substrate.

22. A plurality of webs according to claim 20, wherein said substrate is between 5-25 mils thick.

23. A printed circuit board comprising:

a flexible or semi-rigid substrate; and

a gravure-printed electrical circuit component directly printed on one side of said substrate, said electrical circuit component having uniform and continuous electrically-conductive pathways extending in a print direction and in a direction transverse thereto.

24. A printed circuit board according to claim 23, wherein said electrical circuit component comprises a conductive ink.

25. A printed circuit board according to claim 24, wherein said conductive ink comprises a metallic powder and a plasticizer.

26. A printed circuit board according to claim 25, wherein said metallic powder comprises silver.

27. A printed circuit board according to claim 24, wherein said conductive ink comprises graphite.

28. A printed circuit board according to claim 24, wherein said conductive ink comprises a magnetic ink.

29. A printed circuit board according to claim 23, wherein said electrical circuit component comprises an inductor.

30. A printed circuit board according to claim 23, wherein a second printed electrical circuit component is disposed on the opposite side of said substrate.

31. A printed circuit board according to claim 30, further comprising an electrical connection between said printed electrical circuit component and said second printed electrical circuit component.