Method and sensing device for measuring predetermined gas component in measurement gas

• US 5,763,763 A
• Filed: 10/15/1996
• Issued: 06/09/1998
• Est. Priority Date: 10/20/1995
• Status: Expired due to Term

• Current Assignee: NGK Insulators Limited, the united states of america as represented by the secretary of the navy
• Original Assignee: NGK Insulators Limited
• Inventors: Kato, Nobuhide, Watanabe, Yasushi, Murase, Takao, Ina, Noriyuki
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): WIGGINS, JOHN DAVID
• Application Number:
  US08/731,307
• Time in Patent Office: 602 Days
• Field of Search: 73/23.2, 73/23.32, 73/31.06, 204/412, 204/425, 204/426, 204/427, 204/428, 204/429, 204/1 T
• US Class Current: 205/781
• CPC Class Codes: G01N 27/4074 for detection of gases other than oxygen
• CPC Class Codes: G01N 27/419 Measuring voltages or currents with a combination of oxygen pumping cells and oxygen concentration cells
• CPC Class Codes: G01N 33/0014 by eliminating a gas G01N33/0013 and G01N33/0024 take precedence

Abstract

Disclosed is a method and a sensing device capable of measuring a predetermined measurement gas component continuously and accurately with good response over a long period of time without being affected by a high oxygen concentration in a measurement gas. The measurement gas is introduced into a first processing zone. A first electrochemical pumping cell is used to lower a partial pressure of oxygen in an atmosphere thereof to a degree sufficient to control a partial pressure of oxygen in a subsequent second processing zone. The gas is introduced into the second processing zone. Oxygen in an atmosphere is pumped out by using a second electrochemical pumping cell so that the partial pressure of oxygen in the atmosphere is controlled to have a low value of partial pressure of oxygen which does not substantially affect measurement of an amount of the measurement gas component. The gas is introduced into a third processing zone. Oxygen produced by reducing or decomposing the measurement gas component is pumped out by using a third electrochemical pumping cell. The amount of the measurement gas component is determined from a detected value of a pumping current flowing through the third electrochemical pumping cell. The amount of the measurement gas component may be also determined by measuring an electromotive force by using an electrochemical sensor cell, in place of the third electrochemical pumping cell.

Claims

1. A method of measuring a predetermined measurement gas component in a measurement gas, comprising the steps of:

introducing said measurement gas containing said measurement gas component having bonded oxygen to be measured, from an external measurement gas space into a first processing zone under a predetermined diffusion resistance;

pumping out oxygen in said first processing zone by the aid of an oxygen-pumping action effected by a first electrochemical pumping cell so that a partial pressure of oxygen in an atmosphere in said first processing zone is lowered to a degree sufficient to control a partial pressure of oxygen in a subsequent second processing zone;

introducing said atmosphere into said second processing zone under a predetermined diffusion resistance, said second processing zone being in serial communication with said first processing zone;

pumping out oxygen in an atmosphere in said second processing zone by the aid of a second electrochemical pumping cell so that said partial pressure of oxygen in said atmosphere is controlled to have a low value of partial pressure of oxygen which does not substantially affect measurement of an amount of said measurement gas component;

introducing said atmosphere into a third processing zone under a predetermined diffusion resistance, said third processing zone being in serial communication with said second processing zone;

reducing or decomposing said measurement gas component introduced from said second processing zone, in an atmosphere in said third processing zone; and

pumping out oxygen produced in said reducing or decomposing step, by the aid of a third electrochemical pumping cell so that a pumping current flowing through said third electrochemical pumping cell is detected to obtain a detected value from which said amount of said measurement gas component in said measurement gas is determined.

2. The method according to claim 1, wherein said first, second, and third electrochemical pumping cells are heated to a predetermined temperature respectively.

3. The method according to claim 1, wherein said partial pressure of oxygen in said atmosphere in said first processing zone is controlled by detecting said partial pressure of oxygen in said measurement gas in said first processing zone, changing a voltage of a power source on the basis of an obtained detected value, and controlling said oxygen-pumping action effected by said first electrochemical pumping cell.

4. The method according to claim 1, wherein said second and third processing zones are provided in the shared confined structure of one internal space.

5. The method according to claim 1, wherein a pumping voltage applied to said second electrochemical pumping cell is substantially the same as an electromotive force based on said partial pressure of oxygen in said atmosphere in said first processing zone.

6. The method according to claim 1, wherein a pumping voltage applied to said third electrochemical pumping cell is substantially the same as a pumping voltage applied to said second electrochemical pumping cell.

7. The method according to claim 1, wherein said measurement gas component having bonded oxygen is NOx.

8. A method of measuring a predetermined measurement gas component in a measurement gas, comprising the steps of:

introducing said measurement gas containing said measurememt gas component having bonded oxygen to be measured, from an external measurement gas space into a first processing zone under a predetermined diffusion resistance;

pumping out oxygen in said first processing zone by the aid of an oxygen-pumping action effected by a first electrochemical pumping cell so that a partial pressure of oxygen in an atmosphere in said first processing zone is lowered to a degree sufficient to control a partial pressure of oxygen in a subsequent second processing zone;

introducing said atmosphere into said second processing zone under a predetermined diffusion resistance, said second processing zone being in serial communication with said first processing zone;

pumping out oxygen in an atmosphere in said second processing zone by the aid of a second electrochemical pumping cell so that said partial pressure of oxygen in said atmosphere is controlled to have a low value of partial pressure of oxygen which does not substantially affect measurement of an amount of said measurement gas component;

introducing said atmosphere into a third processing zone under a predetermined diffusion resistance, said third processing zone being in serial communication with said second processing zone;

reducing or decomposing said measurement gas component introduced from said second processing zone, in an atmosphere in said third processing zone; and

outputting, with the use of an electrochemical sensor cell, an electromotive force corresponding to a partial pressure of oxygen in said atmosphere in said third processing zone, defined by oxygen produced in said reducing or decomposing step to obtain a detected output value from which said amount of said measurement gas component in said measurement gas is determined.

9. The method according to claim 8, wherein said first and second electrochemical pumping cells and said electrochemical sensor cell are heated to a predetermined temperature respectively.

10. The method according to claim 8, wherein said partial pressure of oxygen in said atmosphere in said first processing zone is controlled by detecting said partial pressure of oxygen in said measurement gas in said first processing zone, changing a voltage of a power source on the basis of an obtained detected value, and controlling said oxygen-pumping action effected by said first electrochemical pumping cell.

11. The method according to claim 8, wherein said second and third processing zones are provided in one internal space.

12. The method according to claim 8, wherein a pumping voltage applied to said second electrochemical pumping cell is substantially the same as an electromotive force based on said partial pressure of oxygen in said atmosphere in said first processing zone.

13. The method according to claim 8, wherein said measurement gas component having bonded oxygen is NOx.

14. A sensing device for measuring an amount of a predetermined measurement gas component in a measurement gas by measuring an amount of oxygen produced by reducing or decomposing said measurement gas component having bonded oxygen in said measurement gas, said sensing device comprising:

a first processing zone comparted from the outside, said first processing zone communicating with an external measurement gas space;

a first diffusion rate-determining means for introducing said measurement gas containing said measurement gas component, from said measurement gas space into said first processing zone under a predetermined diffusion resistance;

a first electrochemical pumping cell comprising a first oxygen ion-conductive solid electrolyte and a pair of electrodes provided in contact therewith, for pumping out oxygen from said first processing zone by applying a current between said pair of electrodes so that a partial pressure of oxygen in an atmosphere in said first processing zone is lowered to a degree sufficient to control a partial pressure of oxygen in a subsequent second processing zone;

said second processing zone comparted from the outside, said second processing zone communicating serially with said first processing zone;

a second diffusion rate-determining means for introducing said atmosphere in said first processing zone having said lowered partial pressure of oxygen into said second processing zone under a predetermined diffusion resistance;

a second electrochemical pumping cell comprising a second oxygen ion-conductive solid electrolyte and a pair of electrodes provided in contact therewith, for pumping out oxygen from said second processing zone by applying a current between said pair of electrodes so that a partial pressure of oxygen in an atmosphere in said second processing zone is controlled to have a low value of partial pressure of oxygen which does not substantially affect measurement of said amount of said measurement gas component;

a third processing zone comparted from the outside, said third processing zone communicating serially with said second processing zone, for reducing or decomposing said measurement gas component in an atmosphere introduced from said second processing zone;

a third diffusion rate-determining means for introducing said atmosphere in said second processing zone having said controlled partial pressure of oxygen into said third processing zone under a predetermined diffusion resistance;

a third electrochemical pumping cell comprising a third oxygen ion-conductive solid electrolyte and a pair of electrodes provided in contact therewith, for pumping out oxygen produced by reducing or decomposing said measurement gas component in said third processing zone, by applying a current between said pair of electrodes; and

a current-detecting means for detecting said pumping current allowed to flow by the aid of an pumping action effected by said third electrochemical pumping cell.

15. The sensing device according to claim 14, further comprising a heating means capable of heating said first, second, and third electrochemical pumping cells to a predetermined temperature respectively.

16. The sensing device according to claim 14, wherein a catalyst for reducing or decomposing said measurement gas component to produce oxygen is arranged in said third processing zone.

17. The sensing device according to claim 14, wherein said third oxygen ion-conductive solid electrolyte of said third electrochemical pumping cell constitutes at least a part of a partition wall for comparting said third processing zone, one of said pair of electrodes provided in contact therewith is arranged at a position in said third processing zone, and said electrode arranged in said third processing zone also functions as a catalyst for reducing or decomposing said measurement gas component to produce oxygen.

18. The sensing device according to claim 17, wherein said electrode arranged in said third processing zone is composed of a porous cermet comprising a ceramic and a metal capable of reducing or decomposing said measurement gas component having bonded oxygen.

19. The sensing device according to claim 14, further comprising a partial oxygen pressure-detecting means for detecting said partial pressure of oxygen in said first processing zone, wherein said partial pressure of oxygen in said first processing zone is controlled by controlling a voltage applied to said first electrochemical pumping cell, on the basis of a value of partial pressure of oxygen detected by said partial oxygen pressure-detecting means.

20. The sensing device according to claim 14, wherein said second and third processing zones are constructed by one thinly gapped flat space having a predetermined diffusion resistance so that an inlet section of said flat space is used as said second processing zone, and an inner section of said flat space is used as said third processing zone.

21. The sensing device according to claim 14, wherein said second diffusion rate-determining means is principally composed of a porous material having a predetermined diffusion resistance, arranged and packed in a communicating passage between said first and second processing zones.

22. The sensing device according to claim 14, wherein said third diffusion rate-determining means is principally composed of a porous material having a predetermined diffusion resistance, arranged and packed in a communicating passage between said second and third processing zones.

23. A sensing device for measuring an amount of a predetermined measurement gas component in a measurement gas by measuring an amount of oxygen produced by reducing or decomposing said measurement gas component having bonded oxygen in said measurement gas, said sensing device comprising:

a first processing zone comparted from the outside, said first processing zone communicating with an external measurement gas space;

a first diffusion rate-determining means for introducing said measurement gas containing said measurement gas component, from said measurement gas space into said first processing zone under a predetermined diffusion resistance;

a first electrochemical pumping cell comprising a first oxygen ion-conductive solid electrolyte and a pair of electrodes provided in contact therewith, for pumping out oxygen from said first processing zone by applying a current between said pair of electrodes so that a partial pressure of oxygen in an atmosphere in said first processing zone is lowered to a degree sufficient to control a partial pressure of oxygen in a subsequent second processing zone;

said second processing zone comparted from the outside, said second processing zone communicating serially with said first processing zone;

a second diffusion rate-determining means for introducing said atmosphere in said first processing zone having said lowered partial pressure of oxygen into said second processing zone under a predetermined diffusion resistance;

a second electrochemical pumping cell comprising a second oxygen ion-conductive solid electrolyte and a pair of electrodes provided in contact therewith, for pumping out oxygen from said second processing zone by applying a current between said pair of electrodes so that a partial pressure of oxygen in an atmosphere in said second processing zone is controlled to have a low value of partial pressure of oxygen which does not substantially affect measurement of said amount of said measurement gas component;

a third processing zone comparted from the outside, said third processing zone communicating serially with said second processing zone, for reducing or decomposing said measurement gas component in an atmosphere introduced from said second processing zone;

a third diffusion rate-determining means for introducing said atmosphere in said second processing zone having said controlled partial pressure of oxygen into said third processing zone under a predetermined diffusion resistance;

an electrochemical sensor cell comprising a fourth oxygen ion-conductive solid electrolyte and a pair of electrodes provided in contact therewith, for outputting an electromotive force corresponding to a partial pressure of oxygen in said atmosphere in said third processing zone, defined by oxygen produced by reducing or decomposing said measurement gas component; and

a voltage-detecting means for detecting said electromotive force outputted from said electrochemical sensor cell.

24. The sensing device according to claim 23, further comprising a heating means capable of heating said first and second electrochemical pumping cells and said electrochemical sensor cell to a predetermined temperature respectively.

25. The sensing device according to claim 23, wherein a catalyst for reducing or decomposing said measurement gas component to produce oxygen is arranged in said third processing zone.

26. The sensing device according to claim 23, wherein said fourth oxygen ion-conductive solid electrolyte of said electrochemical sensor cell constitutes at least a part of a partition wall for comparting said third processing zone, one of said pair of electrodes provided in contact therewith is arranged at a position in said third processing zone, and said electrode arranged in said third processing zone also functions as a catalyst for reducing or decomposing said measurement gas component to produce oxygen.

27. The sensing device according to claim 26, wherein said electrode arranged in said third processing zone is composed of a porous cermet comprising a ceramic and a metal capable of reducing or decomposing said measurement gas component having bonded oxygen.

28. The sensing device according to claim 23, further comprising a partial oxygen pressure-detecting means for detecting said partial pressure of oxygen in said first processing zone, wherein said partial pressure of oxygen in said first processing zone is controlled by controlling a voltage applied to said first electrochemical pumping cell, on the basis of a value of partial pressure of oxygen detected by said partial oxygen pressure-detecting means.

29. The sensing device according to claim 23, wherein said second and third processing zones are constructed by one thinly gapped flat space having a predetermined diffusion resistance so that an inlet section of said flat space is used as said second processing zone, and an inner section of said flat space is used as said third processing zone.

30. The sensing device according to claim 23, wherein said second diffusion rate-determining means is principally composed of a porous material having a predetermined diffusion resistance, arranged and packed in a communicating passage between said first and second processing zones.

31. The sensing device according to claim 23, wherein said third diffusion rate-determining means is principally composed of a porous material having a predetermined diffusion resistance, arranged and packed in a communicating passage between said second and third processing zones.