Membrane type keyboard with improved multiple key arrangement

• US 5,763,841 A
• Filed: 07/02/1996
• Issued: 06/09/1998
• Est. Priority Date: 07/07/1995
• Status: Expired due to Term

• Current Assignee: Hosiden Corporation
• Original Assignee: Hosiden Corporation
• Inventors: Hasunuma, Seigo
• Primary Examiner(s): SCOTT, JAMES R
• Application Number:
  US08/677,319
• Time in Patent Office: 707 Days
• Field of Search: 200/5 A, 200/512-517, 200/86 R, 200/293-307, 200/329-345
• US Class Current: 200/5.00A
• CPC Class Codes: H01H 13/705 characterised by construction, mounting or arrangement of operating parts, e.g. push-buttons or keys
• CPC Class Codes: H01H 2215/008 Part of substrate or membrane
• CPC Class Codes: H01H 2221/016 Lever; Rocker
• CPC Class Codes: H01H 2221/08 composed of different parts
• CPC Class Codes: H01H 2229/042 Snap coupling; Snap mounting
• CPC Class Codes: H01H 2233/004 One molded part

Abstract

In a keyboard which drives membrane switches by selectively depressing key tops, hinge portions are formed integrally with a housing in an array of hinge receiving holes made therein in correspondence with a desired array of key tops, a top panel having openings corresponding to the hinge receiving holes is bonded to the top of the housing, and the key tops are each disposed to cover the corresponding opening and the entire length of the corresponding hinge portion and is fixedly engaged with the free end of the hinge portion through the opening. By the application of pressure to and its removal from each key top, the lower end of the free end of the corresponding hinge portion operates to make and break the underlying membrane switch.

Claims

1. A keyboard which controls a membrane switch by selectively depressing an array of key tops, said keyboard comprising:

key tops arranged at predetermined positions, each of said key tops having hook means formed on an underside thereof;

membrane switch means having switching parts which are arranged to be driven by said key tops;

a housing which has an array of hinge receiving holes formed in predetermined areas respectively corresponding to said array of key tops and hinge portions each extending from one inner wall of each of said hinge receiving holes toward an opposed inner wall; and

a top panel which has openings respectively corresponding to said hinge receiving holes and mounted on the top of said housing;

said housing covering said membrane switch means and each of said key tops being disposed to cover the entire length of the corresponding hinge portion, said hook means of each key top being fixedly connected to a corresponding one of said hinge portions through a corresponding one of said openings of said top panel; and

a lower portion of a free end of said each hinge portion being adapted to open and close a corresponding switching part of said membrane switch means by applying and removing pressure thereto and therefrom.

2. The keyboard of claim 1, wherein the outer dimensions of said each key top are such that said each key top entirely covers the corresponding opening of said top panel.

3. The keyboard of claim 1, wherein engaging portions are formed at the top of the free end of said each hinge portion and on the underside of said each key top so that said each hinge portion and said each key top are fixedly engaged with each other.

4. The keyboard of claim 1, wherein an inverted L-shaped engaging piece is extended from the top of said housing in the vicinity of a coupling member between said each hinge portion and said housing and said engaging piece engages said hook means extended from the underside of said each key top in the vicinity of said coupling member to prevent said each key top from coming out of said top panel.

5. The keyboard of claim 1 or 4, wherein said each hinge portion comprises a pair of spaced-apart engaging arms extending obliquely upward at the same height from said one inner wall to said opposed inner wall of said hinge receiving hole of said housing and a coupling portion coupling free ends of said engaging arms and said each key top engages the top end of said coupling portion to drive said membrane switch means with the underside of said coupling portion.

6. The keyboard of claim 5, wherein a pair of engaging hooks are extended through a guide groove cut in said coupling portion for engagement with lower stepped portions of said guide groove to hold said each key top in place.

7. The keyboard of claim 1, wherein said housing has a recess formed in a side wall of each of said hinge receiving holes adjacent said opposed inner walls thereof and a coupling portion has engaging portions projecting therefrom and extending into said recesses, said engaging portions being pressed against the underside of said top panel by which said coupling portion is biased upwardly.

8. The keyboard of claim 1 or 7, wherein the position where said hinge portion is coupled with said one inner wall of said hinge receiving hole is held at substantially the same height as the center of vertical movement of the free end of said hinge portion for causing said switching part to make and break contact.

9. The keyboard of claim 1, 3, 4 or 7, wherein said membrane switch means comprises a rubber sheet having protrusions respectively underlying said hinge portions, a membrane switch sheet having vertically opposed switching parts respectively underlying said protrusions and pressed into contact by the depression of said protrusions, and a backing board supporting said membrane switch sheet, said rubber sheet and said housing.

10. The keyboard of claim 1, or 4 wherein a key top fulcrum is formed in a form of a ridge on said housing adjacent a base of said each hinge portion, said key top fulcrum extending at right angles to a lengthwise direction of said each hinge portion and has its top held in rotatable contact with the underside of said each key top.

11. The keyboard of claim 1, or 4 wherein a key top fulcrum is formed on each of said hinge portions near a base of said each hinge portion, said key top fulcrum extending at right angles to a lengthwise direction of said each hinge portion and held in rotatable contact with the underside of said each key top.

12. The keyboard of claim 5, wherein the position where said hinge portion is coupled with said one inner wall of said hinge receiving hole is held at substantially the same height as the center of vertical movement of the free end of said hinge portion for causing said switching part to make and break contact.

13. The keyboard of claim 5, wherein said membrane switch means comprises a rubber sheet having protrusions respectively underlying said hinge portions, a membrane switch sheet having vertically opposed switching parts respectively underlying said protrusions and pressed into contact by depression of said protrusions, and a backing board supporting said membrane switch sheet, said rubber sheet and said housing.

14. The keyboard of claim 5, wherein a key top fulcrum is formed in a form of a ridge on said housing adjacent a base of said each hinge portion, said key top fulcrum extending at right angles to a lengthwise direction of said each hinge portion and has its top held in rotatable contact with the underside of said each key top.

15. The keyboard of claim 5, wherein a key top fulcrum is formed on each of said hinge portions near a base of said each hinge portion, said key top fulcrum extending at right angles to a lengthwise direction of said each hinge portion and held in rotatable contact with the underside of said each key top.