Process and apparatus for producing hollow bodies having at least one branch

• US 5,765,420 A
• Filed: 08/15/1996
• Issued: 06/16/1998
• Est. Priority Date: 08/16/1995
• Status: Expired due to Fees

• Current Assignee: Schuler Hydroforming GmbH & Co. KG (Andritz AG)
• Original Assignee: Wilhelm Schafer Maschinenbau GmbH & Company
• Inventors: Schaefer, August Wilhelm
• Primary Examiner(s): JONES, DAVID B
• Application Number:
  US08/689,933
• Time in Patent Office: 670 Days
• Field of Search: 72/55, 72/56, 72/57, 72/58, 72/60, 72/62, 83/53, 83/54
• US Class Current: 72/55
• CPC Class Codes: B21C 37/294 Forming collars by compressing a fluid or a yieldable or resilient mass in the tube
• CPC Class Codes: B21D 19/088 for flanging holes
• CPC Class Codes: B21D 26/037 Forming branched tubes
• CPC Class Codes: B21D 28/28 in tubes or other hollow bodies
• CPC Class Codes: Y10T 83/0591 Cutting by direct application of fluent pressure to work
• CPC Class Codes: Y10T 83/0596 Cutting wall of hollow work

Abstract

A process for producing a hollow body provided with a transverse branch, in a forming tool from a tubular metal section, which process uses an internal high pressure forming technique. The process provides for the crown of the branch to be punched out by a platen (which supports the branch during its formation), at an internal pressure which is higher than the maximum production internal pressure (Pilmax). The end face of the platen at its head end is for this purpose of a larger dimension than the active supporting face and has a cutting edge which peripherally surrounds the active supporting face, in the manner of a collar.

Claims

1. A process for producing a hollow body from a tubular metal section, which hollow body comprises a first tubular body section having a longitudinal axis, and an integral tubular branch section generally transverse to said longitudinal axis, said process comprising the steps of:

subjecting said tubular metal section to an internal high pressure forming step at a first internal pressure, said internal high pressure forming step operable to form a bulge, including a crown, on said first body section;

wherein said internal high pressure forming step includes employing a forming tool comprising a platen, which platen supports said crown during said high pressure step; and

subjecting said first body section to a punching step at a second internal pressure which is higher than said first internal pressure of said forming step, during which punching step said platen punches out an end part of said crown from said bulge to form said branch.

2. A process according to claim 1, wherein said branch includes an internal dimension and said punching step comprises adjusting said internal dimension of said branch.

3. An apparatus for producing a hollow body comprising a first tubular body section having a longitudinal axis, and an integral tubular branch section generally transverse to said longitudinal axis, from a tubular metal section comprising:

a forming tool including a platen, wherein said platen includes a head end comprising an end face operable for addressing a bulge crown formed within said tubular body section;

said head end further comprising an active supporting face, which head end supports the crown;

said end face of said platen being of a larger dimension than said active supporting face and comprising a cutting edge, which surrounds said active supporting face peripherally.

4. An apparatus according to claim 3, wherein said platen head comprises an outer periphery, which outer periphery is provided with a bead for adjusting an internal dimension of said branch during said production of said hollow body.