Monitoring fuel vapor flow in vapor recovery system

• US 5,765,603 A
• Filed: 03/14/1997
• Issued: 06/16/1998
• Est. Priority Date: 03/14/1997
• Status: Expired due to Term

• Current Assignee: Healy Systems Incorporated
• Original Assignee: Healy Systems Incorporated
• Inventors: Healy, James W.
• Primary Examiner(s): JACYNA, J CASIMER
• Application Number:
  US08/818,259
• Time in Patent Office: 459 Days
• Field of Search: 141/5, 141/7, 141/45, 141/59, 141/95, 141/290, 137/587
• US Class Current: 141/59
• CPC Class Codes: B67D 7/04 for transferring fuels, lubricants or mixed fuels and lubricants
• CPC Class Codes: B67D 7/32 Arrangements of safety or warning devices; Means for preventing unauthorised delivery of liquid
• CPC Class Codes: Y10T 137/86324 Tank with gas vent and inlet or outlet

Abstract

A vapor recovery system monitoring system includes a vacuum monitor and a vent sensor. The vacuum monitor has a signal relay in communication with a vacuum system served by a vacuum source to generate a first signal upon actuation of the vacuum source for recovery of displaced fuel vapor and a second signal when a minimum vacuum level is achieved; a timer measuring elapsed time between first and second signal; a comparator comparing elapsed time with a predetermined standard; and an error display actuated when the predetermined number of instances of elapsed time is exceeded. The vent sensor, mounted to a vent conduit for an underground storage tank, defines an orifice creating a pressure differential when volume flow of vent emission exceeds a predetermined level; a pressure differential switch; a counter receiving a signal from the pressure differential switch for indication of venting frequency over a predetermined time period; a timer receiving a signal from the pressure differential switch for indication of total venting time over a predetermined time period; a comparator comparing total venting time with a predetermined acceptable total venting time; and an error message display actuated when a predetermined acceptable total venting time is exceeded. A method for monitoring a vapor recovery system is also described.

Claims

1. A vapor recovery system monitoring system comprising:

a vacuum monitoring assembly comprising

a vacuum source signal relay adapted to be in communication with a vacuum system served by a vacuum source and adapted to generate a first vacuum signal upon actuation of the vacuum source for recovery of displaced fuel vapor and a second vacuum signal when a predetermined minimum vacuum level is achieved in the vacuum system;

a timer for measuring the elapsed time between said first vacuum signal and said second vacuum signal;

a vacuum comparator for comparing the elapsed time with a predetermined standard; and

a vacuum signal device for display of a vacuum error message after a predetermined number of instances of elapsed time exceeding the predetermined standard; and

a vent sensor assembly comprising;

a vent sensor adapted to be mounted to a vent conduit for an underground storage tank, said vent sensor defining an orifice adapted to create a pressure differential when volume flow of vent emissions exceeds a predetermined level;

a pressure differential switch;

a counter adapted to receive a venting signal from said pressure differential switch for providing indication of venting frequency over a predetermined period of time;

a timer adapted to receive a venting signal from said pressure differential switch for providing indication of total venting time over a predetermined period of time;

a venting comparator for comparing the total venting time with a predetermined acceptable total venting time; and

a venting signal device for display of a venting error message when a predetermined acceptable total venting time is exceeded.

2. The vapor recovery system monitoring system of claim 1 wherein said predetermined minimum vacuum level for issue of said second vacuum signal is about -65 inches WC.

3. The vapor recovery system monitoring system of claim 1 wherein said vacuum signal device is adapted to display the vacuum error message after a predetermined number of consecutive instances of elapsed time exceeding the predetermined standard.

4. The vapor recovery system monitoring system of claim 3 wherein said vacuum signal device is adapted to display the vacuum error message after three consecutive instances of elapsed time exceeding the predetermined standard.

5. The vapor recovery system monitoring system of claim 1 wherein said predetermined standard is ten seconds.

6. The vapor recovery system monitoring system of claim 1 wherein said vacuum error message is a flashing signal light.

7. The vapor recovery system monitoring system of claim 1 or 6 wherein said vacuum error message is an audible signal.

8. The vapor recovery system monitoring system of claim 1 wherein said predetermined level of volume flow of vent emissions is about 0.5 gpm (gallons per minute).

9. The vapor recovery system monitoring system of claim 1 wherein said venting signal device is adapted to display the venting error message after a predetermined number of consecutive days of total venting time exceeding the predetermined acceptable total venting time.

10. The vapor recovery system monitoring system of claim 9 wherein said venting signal device is adapted to display the venting error message after three consecutive days of total venting time exceeding the predetermined acceptable total venting time.

11. The vapor recovery system monitoring system of claim 10 wherein said predetermined acceptable total venting time is ten hours in a twenty-four hour period.

12. The vapor recovery system monitoring system of claim 1 wherein said venting error message is a flashing signal light.

13. The vapor recovery system monitoring system of claim 1 or 12 wherein said venting error message is an audible signal.

14. The vapor recovery system monitoring system of claim 1 further comprising a second vent sensor adapted to be mounted to a vent conduit for an underground storage tank for detection of ingestion of air into the storage tank, said second vent sensor defining an orifice to create a pressure differential whenever vent ingestion volume exceeds a predetermined level,

said second vent sensor comprising:

a second pressure differential switch;

a counter adapted to receive a vent ingestion signal from said second pressure differential switch for providing indication of vent ingestion frequency over a predetermined period of time;

a timer adapted to receive a vent ingestion signal from said second pressure differential switch for providing indication of total vent ingestion time over a predetermined period of time;

a vent ingestion comparator for comparing the total vent ingestion time with a predetermined acceptable total vent ingestion time; and

a vent ingestion signal device for display of a vent ingestion error message when a predetermined acceptable total vent ingestion time is exceeded.

15. The vapor recovery system monitoring system of claim 14 wherein said vent ingestion signal device is adapted to display the vent ingestion error message after a predetermined number of consecutive days of total vent ingestion time exceeding the predetermined acceptable total vent ingestion time.

16. The vapor recovery system monitoring system of claim 15 wherein said vent ingestion signal device is adapted to display the vent ingestion error message after three consecutive days of total vent ingestion time exceeding the predetermined acceptable total vent ingestion time.

17. The vapor recovery system monitoring system of claim 16 wherein said predetermined acceptable total vent ingestion time is ten hours in a twenty-four hour period.

18. The vapor recovery system monitoring system of claim 14 wherein said vent ingestion error message is a flashing signal light.

19. The vapor recovery system monitoring system of claim 14 or 18 wherein said vent ingestion error message is an audible signal.

20. The vapor recovery system monitoring system of claim 1 or 14 wherein said vent monitor assembly further comprises a higher pressure P/V valve mounted in parallel.

21. The vapor recovery system monitoring system of claim 1 further comprising a recording device for creating a permanent record of performance.

22. The vapor recovery system monitoring system of claim 1 or 14 wherein said vent sensor assembly comprises a pressure differential transmitter for calculation of vented volume.

23. The vapor recovery system monitoring system of claim 14 wherein said vent sensor assembly comprises a pressure differential transmitter for calculation of ingested volume.

24. A method for monitoring a vapor recovery system, said method comprising the steps of:

providing a vacuum monitoring assembly comprising a vacuum source signal device in communication with a vacuum system served by a vacuum source;

causing the vacuum source signal device to generate a first vacuum signal upon actuation of the vacuum source for recovery of displaced fuel vapor;

causing the vacuum source signal device to generate a second vacuum signal when a predetermined minimum vacuum level is achieved in the vacuum system;

measuring the elapsed time between the first vacuum signal and the second vacuum signal;

comparing the elapsed time with a predetermined standard; and

generating a vacuum error message after a predetermined number of instances of elapsed time exceeding the predetermined standard;

providing a vent sensor assembly comprising a vent sensor in communication with a vent conduit from an underground storage tank, the vent sensor defining an orifice adapted to create a pressure differential when volume flow of vent emission exceeds a predetermined level, and a pressure differential sensor;

causing the pressure differential sensor to issue a venting signal to a counter for providing indication of venting frequency over a predetermined period of time;

causing the pressure differential sensor to issue a venting signal to a timer providing indication of total venting time over a predetermined period of time;

comparing the total venting time with a predetermined acceptable total venting time; and

generating a venting error message when a predetermined acceptable total venting time is exceeded.

25. The method for monitoring a vapor recovery system of claim 24, said method comprising the further step of generating the vacuum error message after a predetermined number of consecutive instances of elapsed time exceeding the predetermined standard.

26. The method for monitoring a vapor recovery system of claim 25, said method comprising generating the vacuum error message after three consecutive instances of elapsed time exceeding the predetermined standard.

27. The method for monitoring a vapor recovery system of claim 24, said method comprising the further step of generating the venting error message after a predetermined number of consecutive days of total venting time exceeding the predetermined acceptable total venting time.

28. The method for monitoring a vapor recovery system of claim 27, said method comprising generating the venting error message after three consecutive days of total venting time exceeding the predetermined acceptable total venting time.

29. The method for monitoring a vapor recovery system of claim 24, said method comprising the further step of providing a second vent sensor in communication with a vent conduit for an underground storage tank for detection of ingestion of air into the storage tank, the second vent sensor defining an orifice to create a pressure differential whenever vent ingestion volume exceeds a predetermined level, and a second pressure differential sensor;

causing the second pressure differential sensor to issue a vent ingestion signal to a counter for providing indication of vent ingestion frequency over a predetermined period of time;

causing the second pressure differential switch to issue a vent ingestion signal to a timer for providing indication of total vent ingestion time over a predetermined period of time;

comparing the total vent ingestion time with a predetermined acceptable total vent ingestion time; and

generating a vent ingestion error message when a predetermined acceptable total vent ingestion time is exceeded.

30. The method for monitoring a vapor recovery system of claim 29, said method comprising the further step of generating the vent ingestion error message after a predetermined number of consecutive days of total vent ingestion time exceeding the predetermined acceptable total vent ingestion time.

31. The method for monitoring a vapor recovery system of claim 30, said method comprising generating the vent ingestion error message after three consecutive days of total vent ingestion time exceeding the predetermined acceptable total vent ingestion time.

32. The method for monitoring a vapor recovery system of claim 24, said method comprising the further step of creating a permanent record of performance.

33. The method for monitoring a vapor recovery system of claim 24, said method comprising the further step of calculating vented volume.

34. The method for monitoring a vapor recovery system of claim 24, said method comprising the further step of calculating ingested volume.

35. A vapor recovery system monitoring system comprising:

a vacuum monitoring assembly comprising

a vacuum source monitor for a vacuum system served by a vacuum source, for generating a first vacuum signal upon actuation of the vacuum source for recovery of displaced fuel vapor and a second vacuum signal when a predetermined minimum vacuum level is achieved in the vacuum system;

a timer for measuring the elapsed time between said first vacuum signal and said second vacuum signal;

vacuum comparator means for comparing the elapsed time with a predetermined standard; and

a vacuum signal device for initiating a vacuum error message after a predetermined number of instances of elapsed time exceeding the predetermined standard; and

a vent sensor assembly comprising;

a vent sensor adapted to be mounted in communication with a vent conduit for an underground storage tank, said vent sensor defining an orifice creating a pressure differential when volume flow of vent emissions exceeds a predetermined level;

a pressure differential sensor;

a counter receiving a venting signal from said pressure differential sensor for providing indication of venting frequency over a predetermined period of time;

a timer receiving a venting signal from said pressure differential sensor for providing indication of total venting time over a predetermined period of time;

a venting comparator means for comparing the total venting time with a predetermined acceptable total venting time; and

a venting signal device for initiating a venting error message when a predetermined acceptable total venting time is exceeded.

36. The vapor recovery system monitoring system of claim 35 further comprising a second vent sensor adapted to be in communication with a vent conduit for an underground storage tank for detection of ingestion of air into the storage tank, said second vent sensor defining an orifice to create a pressure differential whenever vent ingestion volume exceeds a predetermined level,

said second vent sensor comprising:

a second pressure differential sensor;

a counter receiving a vent ingestion signal from said second pressure differential sensor for providing indication of vent ingestion frequency over a predetermined period of time;

a timer receiving a vent ingestion signal from said second pressure differential sensor for providing indication of total vent ingestion time over a predetermined period of time;

a vent ingestion comparator means for comparing the total vent ingestion time with a predetermined acceptable total vent ingestion time; and

a vent ingestion signal device for initiating a vent ingestion error message when a predetermined acceptable total vent ingestion time is exceeded.