Monopolar electrosurgical Instruments

• US 5,766,167 A
• Filed: 03/24/1995
• Issued: 06/16/1998
• Est. Priority Date: 12/17/1993
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Denen, Dennis Joseph, Eggers, Philip E.
• Primary Examiner(s): PEFFLEY, MICHAEL F
• Application Number:
  US08/410,630
• Time in Patent Office: 1,180 Days
• Field of Search: 606/32, 606/34, 606/37, 606/42, 606/45, 606/52, 606/27, 606/31
• US Class Current: 606/46
• CPC Class Codes: A61B 18/1233 with circuits for assuring patient safety
• CPC Class Codes: A61B 18/1402 Probes for open surgery
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 18/1482 having a long rigid shaft for accessing the inner body transcutaneously in minimal invasive surgery, e.g. laparoscopy
• CPC Class Codes: A61B 2017/2948 Sealing means, e.g. for sealing the interior from fluid entry
• CPC Class Codes: A61B 2018/00083 low, i.e. electrically insulating
• CPC Class Codes: A61B 2018/00136 with polymer
• CPC Class Codes: A61B 2018/00738 Depth, e.g. depth of ablation

Abstract

A monopolar electrosurgical instrument for utilization with endoscopic and laparoscopic surgical procedures. The instrument is structured so as to substantially eliminate the adverse effects occasioned by capacitive coupling between the instrument and tissue adjacent thereto within the body being operated upon. Capacitive coupling is controlled through the implementation of the shaft structure itself with an electrically insulative polymeric material of low dielectric constant which is combined with a current conductor centrally disposed therein which is of minimum diameter effective to carry requisite current to a working tip. A shield arrangement may be provided such as a coextruded electrically conductive wire mesh surmounting the internally disposed electrical conductor. This shield, in one embodiment may be coupled with return ground employing electrical connectors which assure proper coupling with source and ground.

Claims

1. An instrument for carrying out monopolar electrosurgical procedures upon tissue within a body in contact with a return ground by insertion of said instrument through minimal size openings to access said tissue, comprising:

an elongate shaft of length along a given axis suited for accessing said tissue, having a working end, a grasping end and an exterior surface of configuration exhibiting a first principal cross-sectional dimension permitting the slidable insertion thereof through said opening into said body, said shaft being formed of an electrically insulative material;

an electrically conductive working tip assembly supported at said working end responsive to an applied current at predetermined frequency for surgical application thereof to select portions of said tissue;

an electrical terminal supported at said shaft grasping end, having an input connectable with a source of said current and an output;

an electrical conductor supported within said shaft, extending therealong in current transfer communication between said electrical terminal output and said working tip and having a second principal cross-sectional dimension substantially less than said first principal cross sectional dimension selected as effective to convey said applied current to said working tip and to lower capacitive coupling between said conductor and said tissue adjacent said exterior shaft surface to an extent substantially atraumatic to said adjacent tissue; and

an electrically conductive shield disposed within and co-extruded with said shaft in substantially spaced surrounding relationship and substantially coextensive with said electrical conductor, said shield being fabricated from a flexible metal wire braided cylinder.

2. The instrument of claim 1 in which said electrically insulative material forming said shaft exhibits a relative dielectric constant of less than about seven to said applied current.

3. The instrument of claim 1 in which said electrically insulative material forming said shaft is substantially hydrophobic.

4. The instrument of claim 1 in which:

said elongate shaft is cylindrical, is symmetrically disposed about said axis, and has a first diameter at said surface as said first principal cross-sectional dimension;

said electrical conductor is cylindrical, is symmetrically disposed about said axis, and has a second diameter as said second principal cross-sectional dimension; and

the ratio of said first diameter to said second diameter is at least about 2.

5. The instrument of claim 1 wherein said shaft is formed from at least one of the following:

polymeric material, glass, and ceramic material.

6. The instrument of claim 5 wherein said polymeric material is one or more of the following:

polyether ether ketone, polyether sulfone, polyarylether ketone, polyamide, polytetrafluoroethylene, polyethylene, polypropylene, and polycarbonate.

7. The instrument of claim 6 in which said shaft is formed by extrusion, injection molding or casting.

8. The instrument of claim 6 wherein said polymeric material is reinforced with one or more of glass fiber, glass microspheres, ceramic fiber, and ceramic microspheres.

9. The instrument of claim 1 in which said source is located remotely from said instrument and includes said return ground, and said shield is connectable with said return ground.

10. The instrument of claim 1 including an internally disposed central conduit extending along said shaft in spaced adjacency with said electrical conductor which is selectively fluid communicable with suction and irrigation sources.

11. The instrument of claim 1 wherein:

said elongate shaft is configured having an elongate first cavity formed therein;

including a stationary insert formed of a polymeric electrically insulative material, having an outwardly disposed surface supporting a metallic, electrically conductive shield and located within said first cavity; and

said electrical conductor is located within said stationary insert.

12. The instrument of claim 11 in which said shaft and said stationary insert are formed from at least one of the following:

polyether ether ketone, polyether sulfone, polycrystalether ketone, polyamide, or polytetrafluorethylene, homogenous (unfilled) polymeric material, glass (fiber) filled polymeric material, hollow, electrically insulating microspheres dispersed in polymeric material, ceramic (fiber) filled polymeric material, polyamide, polyethylene, polypropylene, and polycarbonate.

13. The instrument of claim 1 wherein the radius of the conductive member is between about 0.2 mm to about 0.4 mm and the radius of the elongate shaft is between about 2.5 mm and about 9 mm.

14. An monopolar electrosurgical instrument for carrying out surgical procedures upon tissue within a body in contact with a return ground by insertion through access openings of minimal size, comprising:

an elongate shaft of length along a central axis suited for accessing said tissue, having a working end, a grasping end, an external surface of a configuration exhibiting a first principal cross-sectional dimension permitting a slidable insertion thereof through said opening into said body, said shaft being formed of an electrically insulative material and having a first elongate cavity disposed therein of second principal cross-sectional dimension;

an electrically conductive working tip assembly secured to said working end, reciprocally actuable to surgically engage said tissue and responsive to an applied current at predetermined frequency for surgical application thereof to select portions of said tissue;

a hand engageable handle coupled with said shaft at said grasping end and having a movable component with a drive portion generally reciprocally movable in correspondence with movement of said movable component;

a generally cylindrical elongate driveshaft formed of an electrically insulating material, having an outwardly disposed surface extending about a longitudinal axis at a third principal cross-sectional dimension, slidably positioned within said first elongate cavity and extending between a forward end connected in reciprocal drive relationship relative to said working tip and a rearward portion connected in reciprocally driven relationship with said handle movable component drive portion;

an electrical terminal supported at said handle, having an input connectable with a source of said current and an output; and

an electrical conductor supported concentrically within said driveshaft, extending therealong in current transfer communication between said electrical terminal output and said electrically conductive working tip.

15. The instrument of claim 14 in which said electrical conductor has a fourth principal cross-sectional dimension selected as effective to convey said applied current to said electrically conductive working tip and to lower capacitive coupling between said conductor and said tissue adjacent said shaft external surface to an extent substantially atraumatic to said adjacent tissue.

16. The instrument of claim 15 including:

a shaft connector mounted upon said handle movable component at said drive portion, configured for receiving and retaining said driveshaft rearward portion and through which said electrical conductor extends; and

said electrical terminal is supported upon said handle movable component, is movable therewith and is connected with said electrical conductor as it extends through said shaft connectors.

17. The instrument of claim 14 wherein said shaft and driveshaft are formed from at least one of the following:

polymeric material, glass, and ceramic material.

18. The instrument of claim 17 wherein said polymeric material is at least one of the following:

polyether ether ketone, polyether sulfone, polycrystalether ketone, polyamide, or polytetrafluoroethylene, polyethylene, polypropylene, and polycarbonate.

19. The instrument of claim 18 wherein said polymeric material is reinforced with at least one of the following:

glass fiber, glass microspheres, ceramic fiber, and ceramic microspheres.

20. The instrument of claim 16 in which:

said shaft connector receives and retains said driveshaft for imparting said reciprocal motion thereto while permitting the rotation thereof about said longitudinal axis; and

said electrical terminal is coupled to and rotatable with said driveshaft about said longitudinal axis.

21. The instrument of claim 14 in which said driveshaft outwardly disposed surface supports a metallic, electrically conductive shield.

22. The instrument of claim 14 in which:

said elongate shaft is cylindrical, is symmetrically disposed about said central axis, and has a first diameter at said surface as said first principal dimension;

said electrical conductor is cylindrical, is symmetrically disposed about said central axis and has a second diameter; and

the ratio of said first diameter to said second diameter is at least about 2.

23. The instrument of claim 14 wherein the radius of the conductive member is between about 0.2 mm to about 0.4 mm and the radius of the elongate shaft is between about 2.5 mm and about 9 mm.

24. An instrument for carrying out monopolar electrosurgical procedures upon tissue within a body in contact with a return ground by insertion of said instrument through minimal size openings to access said tissue, comprising:

an elongate shaft of length along a central axis suited for accessing said tissue, having a working end, a grasping end, an external surface of a configuration exhibiting a first principal cross-sectional dimension permitting a slidable insertion thereof through said opening into said body, said shaft being formed of an electrically insulative material and having an elongate cavity disposed therein of second principal cross-sectional dimension;

an electrically conductive working tip assembly supported at said working end, reciprocally actuable to surgically engage said tissue and responsive to an applied current at predetermined frequency for surgical application thereof to select portions of said tissue;

a hand engageable handle coupled with said shaft at said grasping end and having a movable component with a drive portion generally reciprocally movable in correspondence with movement of said movable component;

an elongate draftshaft formed of electrically conductive material, having an outwardly disposed surface extending about a longitudinal axis at a third principal cross-sectional dimension, slidably positioned within said elongate cavity and extending between a forward end connected in current transfer and reciprocal drive relationship with said working tip and a rearward portion connected in reciprocally driven relationship with said handle movable component drive portion;

an electrically conductive shield located within said shaft outwardly of said cavity and inwardly of said shaft outwardly disposed external surface, in spaced surrounding relationship and substantially coextensive with said cavity Said shield being fabricated from a flexible metal wire braided cylinder;

an electrical terminal assembly supported at said handle, having a first input connectable with a source of said current said source being remotely located form said instrument and deriving said return ground, a second input connectable with said return ground, having a first output connecting said drive shaft in current transfer relationship with said first input, and a second output connecting said second input with said shield.

25. The instrument of claim 24 in which said shield is a flexible metal wire cylinder coextruded with said shaft.

26. The instrument of claim 24 in which said first and second inputs of said electrical terminal assembly are connectively incompatible to an extent effective to prevent coupling said second input with said source of current.

27. The instrument of claim 24 in which said electrical terminal assembly first output includes a first brush in slidable engagement with said drive shaft and said second output includes a second brush in slidable engagement with said shield.

28. The instrument of claim 24 wherein the radius of the conductive member is between about 0.2 mm to about 0.4 mm and the radius of the elongate shaft is between about 2.5 mm and about 9 mm.

29. An instrument for carrying out monopolar electrosurgical procedures upon tissue within a body in contact with a return ground by insertion of said instrument through minimal size openings to access said tissue, comprising:

an elongate shaft of length along a given axis suited for accessing said tissue, having a working end, a grasping end and an exterior surface of configuration exhibiting a first principal cross-sectional dimension permitting the slidable insertion thereof through said opening into said body, said shaft being formed of an electrically insulative material and having a first elongate cavity disposed therein;

an electrically conductive working tip assembly supported at said working end responsive to an applied current at predetermined frequency for surgical application thereof to select portions of said tissue;

an electrical terminal supported at said shaft grasping end, having an input connectable with a source of said current and an output;

an electrical conductor supported within said shaft, extending therealong in current transfer communication between said electrical terminal output and said working tip and having a second principal cross-sectional dimension substantially less than said first principal cross sectional dimension selected as effective to convey said applied current to said working tip and to lower capacitive coupling between said conductor and said tissue adjacent said exterior shaft surface to an extent substantially atraumatic to said adjacent tissue;

a stationary insert formed of a polymeric electrically insulative material, having an outwardly disposed surface supporting a metallic, electrically conductive shield and located within said first cavity; and

said electrical conductor is located within said stationary insert.

30. The instrument of claim 29 wherein the radius of the conductive member is between about 0.2 mm to about 0.4 mm and the radius of the elongate shaft is between about 2.5 mm and about 9 mm.

31. An monopolar electrosurgical instrument for carrying out surgical procedures upon tissue within a body in contact with a return ground by insertion through access openings of minimal size, comprising:

an elongate shaft of length along a central axis suited for accessing said tissue, having a working end, a grasping end, an external surface of a configuration exhibiting a first principal cross-sectional dimension permitting a slidable insertion thereof through said opening into said body, said shaft being formed of an electrically insulative material and having a first elongate cavity disposed therein of second principal cross-sectional dimension;

an electrically conductive working tip assembly supported at said working end, reciprocally actuable to surgically engage said tissue and responsive to an applied current at predetermined frequency for surgical application thereof to select portions of said tissue;

a hand engageable handle coupled with said shaft at said grasping end and having a movable component with a drive portion generally reciprocally movable in correspondence with movement of said movable component;

an elongate driveshaft formed of an electrically insulating material, having an outwardly disposed surface extending about a longitudinal axis at a third principal cross-sectional dimension, slidably positioned within said first elongate cavity and extending between a forward end connected in reciprocal drive relationship with said working tip and a rearward portion connected in reciprocally driven relationship with said handle movable component drive portion;

an electrical terminal supported at said handle, having an input connectable with a source of said current and an output;

an electrical conductor supported within said driveshaft, extending therealong in current transfer communication between said electrical terminal output and said electrically conductive working tip, wherein said electrical conductor has a fourth principal cross-sectional dimension selected as effective to convey said applied current to said electrically conductive working tip and to lower capacitive coupling between said conductor and said tissue adjacent said shaft external surface to an extent substantially atraumatic to said adjacent tissue;

a shaft connector mounted upon said handle movable component at said drive portion, configured for receiving and retaining said driveshaft rearward portion and through which said electrical conductor extends; and

said electrical terminal is supported upon said handle movable component, is movable therewith and is connected with said electrical conductor as it extends through said shaft connector.

32. The instrument of claim 31 wherein the radius of the conductive member is between about 0.2 mm to about 0.4 mm and the radius of the elongate shaft is between about 2.5 mm and about 9 mm.