Synchronous electric motor, particularly for submersible pumps, and pump including the motor

• US 5,767,606 A
• Filed: 08/02/1996
• Issued: 06/16/1998
• Est. Priority Date: 11/27/1992
• Status: Expired due to Fees

• Current Assignee: Hydor SRL
• Original Assignee: Hydor SRL
• Inventors: Bresolin, Valerio
• Primary Examiner(s): Laballe, Clayton E.
• Application Number:
  US08/691,417
• Time in Patent Office: 683 Days
• Field of Search: 310/43, 310/87, 310/88, 310/254, 310/162, 417/321, 417/423.7, 417/423.14, 417/424.1
• US Class Current: 310/216.038
• CPC Class Codes: F04D 13/064 Details of the magnetic circuit
• CPC Class Codes: F04D 13/086 the pump and drive motor are both submerged
• CPC Class Codes: F04D 29/4293 Details of fluid inlet or outlet
• CPC Class Codes: H02K 11/00 Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection casings, enclosures or supports H02K5/00
• CPC Class Codes: H02K 11/28 Manual switches
• CPC Class Codes: H02K 21/18 having horse-shoe armature cores with homopolar co-operation H02K21/20
• CPC Class Codes: H02K 5/1285 of the submersible type

Abstract

A synchronous electric motor includes a stator lamination pack (2) provided with at least one electric winding (6, 6'"'"') and a rotor (3) wade of a material with high magnetic retentivity. The laminations (4) of the pack (2) are arranged parallel to the axis of the rotor (Z) to limit the transverse dimension of the motor (1). The lamination pack (2) is U-shaped, with straight segments (5, 5'"'"') on which windings (6,6'"'"') are formed. The axes of their turns are substantially parallel to the axis (Z) of the rotor (3). At the segments (5, 5'"'"') the laminations (4) have different heights along a direction (X) which is transverse to the axis (Z) of the rotor (3). The lamination pack (2), together with its windings, is embedded in a matrix (12) of insulating resin, which is in turn enclosed tight within a substantially rigid container (11) made of dielectric material, forming a sealed modular capsule. This capsule can be coupled to rotor units of different types to form submersible pumps.

Claims

1. A synchronous electric motor, particularly for submersible pumps, comprising:

a stator lamination pack having a plurality of laminations and being substantially U-shaped, said stator lamination pack farther having a pair of elements parallel to a stator axis;

at least one electric winding wound around the stator lamination pack;

a rotor disposed between the pair of elements of the stator and made of a material with high magnetic retentivity, the rotor having an axis of rotation parallel to the stator axis;

wherein said elements have free end portions substantially extending along a full length of said rotor;

wherein the rotor is disposed in a center area between the pair of elements, the laminations have a height perpendicular to the axis of rotation, and the height of the laminations surrounding the center area is reduced, creating a longitudinally stepped cavity in the lamination pack with at least one longitudinal step that contains the rotor; and

wherein the laminations of the stator lamination pack, including the laminations of the pair of elements and the laminations of the free end portions enclosing the rotor, extend only in a parallel direction with respect to the rotor axis of rotation so as to limit a transverse dimension of the motor perpendicular to the rotor axis.

2. The synchronous electric motor according to claim 1, wherein the at least one electric winding has a turns axis substantially parallel to the rotor axis.

3. The synchronous electric motor according to claim 1, wherein the stator lamination pack has at least one recess in at least one element of the pair of elements, said recess being constructed and arranged to locally reduce an axial component of a magnetic flux.

4. The synchronous electric motor according to claim 3, wherein the stator lamination pack including the free end portions of the elements enclosing the rotor and the at least one electric winding is embedded in a matrix of insulating resin which is in turn enclosed and sealed within a substantially rigid container made of dielectric material.

5. The synchronous electric motor according to claim 4, wherein said container has, at an axial end, a cylindrical cavity which extends between the pair of elements of the lamination pack and is constructed and arranged so as to freely accommodate the rotor, and has, at an end, opposite the axial end, a substantially flat wall.

6. The synchronous electric motor according to claim 1, wherein the rotor is disposed in a center area between the pair of elements, the laminations have a height perpendicular to the axis of rotation, and the height of the laminations surrounding the center area is reduced to create a cavity in the lamination pack for containing the rotor.

7. The synchronous electric motor according to claim 1, wherein the stator lamination pack has at least one recess in at least one element of the pair of elements, said recess being constructed and arranged to locally reduce an axial component of a magnetic flux.

8. The synchronous electric motor according to claim 1, wherein the stator lamination pack and the at least one electric winding is embedded in a matrix of insulating resin which is in turn enclosed and sealed within a substantially rigid container made of dielectric material.

9. A modular stator capsule for axially extending synchronous electric motors, comprising:

a substantially rigid container made of dielectric material and having a stator pack including magnetizing windings and a pair of elements, said magnetizing windings each having a winding axis and being wound on said pair of elements, each winding axis substantially parallel to a main axis of the stator pack, the stator pack being enclosed and sealed in the container and embedded in a matrix of insulating resin, the substantially rigid container having an axial end with a cylindrical cavity which extends between the pair of elements of the stator pack and is constructed and arranged so as to freely accommodate a rotor having an axis of rotation, the substantially rigid container having a second end opposite the axial end that comprises a substantially flat wall.

10. A submersible pump, particularly for aquariums, comprising:

a modular stator capsule according to claim 9; and

an interchangeable rotor unit having a rotor having an axis of rotation, disposed in the cylindrical cavity of the modulator stator capsule.

11. The submersible pump according to claim 10, wherein said rotor unit further includes:

an impeller;

an elongated shell having a first end, a second end opposite the first end, and a pressure chamber located toward the first end and constructed and arranged to accommodate the impeller, the second end having an opening for the insertion of said modular stator capsule;

an intake duct coupled to the pressure chamber; and

a delivery duct coupled to the pressure chamber.

12. The submersible pump according to claim 11, wherein the delivery duct extends axially toward the cylindrical cavity of the modular stator capsule, so as to form a centrifugal pump with reversed axial flow.

13. The submersible pump according to claim 11, wherein the delivery duct extends axially in an opposite direction with respect to the cylindrical cavity of the modular stator capsule, so as to form a centrifugal pump with direct axial flow.

14. The submersible pump according to claim 11, wherein the delivery duct is directed substantially radially, so as to form a centrifugal pump with radial flow.

15. The modular stator capsule of claim 9, wherein the stator pack is comprised of a plurality of laminations, arranged parallel to the rotor axis.

16. The modular stator pack of claim 10, wherein the laminations have a height in a direction perpendicular to the axis of rotation, and the height of the laminations in an area surrounding the cylindrical cavity is reduced to create a cavity in the lamination pack corresponding to the cylindrical cavity of the substantially rigid container.

17. The submersible pump of claim 10, wherein the stator pack is comprised of a plurality of laminations, arranged parallel to the rotor axis.

18. The submersible pump of claim 17, wherein the laminations have a height in a direction perpendicular to the axis of rotation, and the height of the laminations in an area surrounding the cylindrical cavity is reduced to create cavity in the lamination pack corresponding to the cylindrical cavity of the substantially rigid container.

19. The submersible pump according to claim 18, wherein said rotor unit further includes:

an impeller;

an elongated shell having a first end, a second end opposite the first end, and a pressure chamber located toward the first end and constructed and arranged to accommodate the impeller, the second end having an opening for the insertion of said modular stator capsule;

an intake duct coupled to the pressure chamber; and

a delivery duct coupled to the pressure chamber.

21. The submersible pump according to claim 19, wherein the delivery duct extends axially in an opposite direction with respect to the cylindrical cavity of the modular stator capsule, so as to form a centrifugal pump with direct axial flow.

22. The submersible pump according to claim 19, wherein the delivery duct is directed substantially radially, so as to form a centrifugal pump with radial flow.

20. The submersible pump according to claim 20, wherein the delivery duct extends axially toward the cylindrical cavity of the modular stator capsule, so as to form a centrifugal pump with reversed axial flow.