Deactivation of microorganisms

• US 5,768,853 A
• Filed: 03/12/1996
• Issued: 06/23/1998
• Est. Priority Date: 02/15/1996
• Status: Expired due to Term

• Current Assignee: Tesla Inc.
• Original Assignee: Purepulse Technologies, Inc.
• Inventors: Bushnell, Andrew H., Gersten, Miriam, Clark, R. Wayne, Naslund, Lars-.ANG.ke, Stark, Olof, Meader, Don, Olanders, Par, Moller, H.ang.kan, Mellbin, H.ang.kan
• Primary Examiner(s): MOON, DANIEL B
• Application Number:
  US08/614,854
• Time in Patent Office: 833 Days
• Field of Search: 53/127, 53/141, 53/167, 53/425, 53/426, 422/22, 422/23, 422/24, 426/238, 426/248
• US Class Current: 53/167
• CPC Class Codes: A23L 3/26 by irradiation without heating
• CPC Class Codes: A23L 3/28 with ultraviolet light
• CPC Class Codes: A61L 2/08 Radiation
• CPC Class Codes: A61L 2/084 Visible light
• CPC Class Codes: A61L 2/085 Infrared radiation
• CPC Class Codes: A61L 2/10 Ultraviolet radiation
• CPC Class Codes: A61L 2202/24 Medical instruments, e.g. endoscopes, catheters, sharps
• CPC Class Codes: B65B 55/08 by irradiation
• CPC Class Codes: B65B 7/164 Securing by heat-sealing
• CPC Class Codes: B65B 9/042 for fluent material
• CPC Class Codes: B65B 9/20 the webs being formed into tubes in situ around the filling nozzles

Abstract

Methods and apparatuses are described for food product preservation by deactivation of microorganisms and enzymes by applying high-intensity, short-duration pulses of polychromatic light in a broad spectrum to packaging material surfaces. In some embodiments, a photodiode is employed for detecting the intensity of the light, and a control circuit is used to adjust power delivered to a flashlamp if the intensity of the light needs adjustment. In some embodiments, an outer safety glass is employed to protect the flashlamps. The outer safety glass may include coating materials at ends thereof. In addition, several variations of lamp assembly geometries accommodate small diameter packaging material tubes by, for example, using an fill pipe having offset first and second portions with a transitional region thereinbetween, or be eliminating the water jackets and using an outer safety glass to contain water as it is passed over flashlamps. In another additional embodiment, a lamp holding device includes a holding cylinder with a first flange, which, together with a compression cylinder, compresses the first O-ring into the flashlamp. In yet another embodiment, a lamp holding device is positioned in a receptacle into which an electrode of a U-lamp is inserted. The lamp holding device allows a proximal portion to move relative to a distal portion thereof. In yet a further embodiment, a light guide is positioned to receive light emitted from a linear flashlamp and to transmit such light into a packaging material cup.

Claims

1. An apparatus for deactivating microorganisms comprising:

a flashlamp;

packaging material moving means for moving packaging material relative to the flashlamp in order to sequentially expose portions of the packaging material to high-intensity, short-duration pulses of polychromatic light in a broad spectrum emitted from the flashlamp;

a water jacket surrounding the flashlamp; and

an external coating applied to first and second ends of the water jacket.

2. The apparatus of claim 1 wherein the external coating includes a Teflon-containing coating.

3. The apparatus of claim 1 further comprising:

an outer safety glass surrounding the water jacket and the flashlamp; and

another external coating applied to first and second ends of the outer safety glass.

4. The apparatus of claim 1 wherein the external coating includes a Platinum-containing coating.

5. The apparatus of claim 4 further comprising:

another external coating at least partially covering the Platinum-containing coating.

6. The apparatus of claim 5 wherein the other external coating includes a Teflon-containing coating.

7. An apparatus for deactivating microorganisms comprising:

a first flashlamp;

a second flashlamp;

a fill pipe including, a first portion juxtaposed with the first flashlamp, and a second portion juxtaposed with the second flashlamp, the first portion being positioned to occupy a first side of a packaging material tube, and the first flashlamp being positioned to occupy a second side of the packaging material tube, as the packaging material tube is passed over the first portion and the first flashlamp juxtaposed therewith, and the second portion being positioned to occupy the second side of the packaging material tube, and the second portion being positioned to occupy the first side, and the second flashlamp being positioned to occupy the second side, as the packaging material tube is passed over the second portion and the second flashlamp juxtaposed therewith.

8. The apparatus of claim 7 wherein said first flashlamp is a Xenon flashlamp.

9. The apparatus of claim 7 wherein said packaging material tube is a laminate including at least one polyethylene layer.

10. An apparatus for deactivating microorganisms comprising:

a first linear flashlamp;

a first water jacket enveloping the first linear flashlamp;

a first cooling water conduit formed between an exterior of the first linear flashlamp and an interior of the first water jacket;

a second linear flashlamp;

a second water jacket enveloping the second linear flashlamp;

a second cooling water conduit formed between an exterior of the second linear flashlamp and an interior of the first water jacket;

a fill pipe juxtaposed between the first water jacket and the second water jacket;

a sterile air pipe enveloping the fill pipe;

a sterile air conduit formed between an exterior of the fill pipe and an interior of the sterile air pipe;

a reflector enveloping the sterile air pipe; and

an outer safety glass enveloping the first water jacket, the second water jacket, and the reflector.

11. The apparatus of claim 10 further comprising:

a water return conduit formed between an exterior of the first water jacket, the second water jacket, and the reflector, and an interior of the outer safety glass.

12. The apparatus of claim 10 further comprising:

a reflective material enveloping the outer safety glass.

13. The apparatus of claim 12 wherein said reflective material comprises a packaging material.

14. An apparatus for deactivating microorganisms comprising:

a first linear flashlamp;

a second linear flashlamp;

a fill pipe interposed between the first linear flashlamp and the second linear flashlamp;

a sterile air pipe enveloping the fill pipe;

a sterile air conduit formed between an exterior of the fill pipe and an interior of the sterile air pipe; and

an outer safety glass enveloping the first flashlamp, the second flashlamp and the sterile air pipe.

15. The apparatus of claim 14 further including:

a reflectorized coating applied to an exterior of the sterile air pipe; and

a cooling water conduit formed between an exterior of the second linear flashlamp, the first linear flashlamp and the sterile air pipe, and an interior of the outer safety glass.

16. The apparatus of claim 15 further comprising:

a reflective material enveloping the outer safety glass.

17. The apparatus of claim 16 wherein said reflective material comprises a packaging material.

18. The apparatus of claim 15 further including:

a first exterior coating applied to a first end of the first water jacket, and a second exterior coating applied to a second end of the first water jacket.

19. The apparatus of claim 18 wherein said first exterior coating and said second exterior coating comprise Platinum-containing coatings.

20. The apparatus of claim 18 wherein said first exterior coating and said second exterior coating comprise Teflon-containing coatings.

21. The apparatus of claim 18 further including:

a third exterior coating applied over said first exterior coating to said first end of said first water jacket, and a fourth exterior coating applied over said second exterior coating to said second end of said first water jacket.

22. The apparatus of claim 21 wherein said first exterior coating and said second exterior coating comprise Platinum-containing coatings, and wherein said third exterior coating and said fourth exterior coating comprise Teflon-containing coatings.

23. An apparatus for deactivating microorganisms comprising:

a flashlamp; and

a first holder including a first lamp holding device including;

a holding cylinder including a first flange having a first frustioconical surface, a first end of the flashlamp being positioned in the holding cylinder and extending past the first flange, the first frustioconical flange being at a less than ninety degree angle relative to an exterior of the flashlamp;

a first O-ring juxtaposed against the frustioconicell surface; and

a first compression cylinder for applying a first force to the first O-ring that compresses the first O-ring against the first frustioconical surface, wherein the frustioconical surface, in combination with the first force, causes the first O-ring to compress against the flashlamp so as to form water tight seals between the first O-ring and the first frustioconical surface, and the first O-ring and the flashlamp.

24. The apparatus of claim 23 further including:

a first set of threads on an exterior of the first compression cylinder; and

a second set of threads on an interior of the holding cylinder positioned so as to engage the first set of threads upon insertion of the compression cylinder into the holding cylinder.

25. The apparatus of claim 23 further comprising:

a second holder including a second lamp holding device including;

a holding cylinder including a second flange having a second frustioconical surface, a second end of the flashlamp being positioned in the holding cylinder and extending past the second flange, the second frustioconical flange being at a less than ninety degree angle relative to an exterior cf the flashlamp;

a second O-ring juxtaposed against the frustioconical surface; and

a second compression cylinder for applying a second force to the second O-ring that compresses the second O-ring against the second frustioconical surface, wherein the frustioconical surface, in combination with the second force, causes the second O-ring to compress against the flashlamp so as to form water tight seals between the second O-ring and the second frustioconical surface, and the second O-ring and the flashlamp.

26. The apparatus of claim 25 further comprising:

a fill pipe juxtaposed with the flashlamp;

a sterile air pipe enveloping the fill pipe; and

an outer safety glass enveloping the flashlamp, and the sterile air pipe.

27. The apparatus of claim 26 further comprising:

a sterile air conduit formed between an exterior of the fill pipe and an interior of the sterile air pipe.