Device for catalytically converting exhaust gases in an exhaust system

• US 5,768,889 A
• Filed: 03/28/1997
• Issued: 06/23/1998
• Est. Priority Date: 09/22/1995
• Status: Expired due to Term

• Current Assignee: Emitec Gesellschaft für Emissionstechnologie mbH (Continental AG)
• Original Assignee: Emitec Gesellschaft für Emissionstechnologie mbH (Continental AG)
• Inventors: Maus, Wolfgang, Bruck, Rolf, Kruse, Carsten
• Primary Examiner(s): Hart, Douglas
• Application Number:
  US08/825,497
• Time in Patent Office: 452 Days
• Field of Search: 60/300, 422/171, 422/174
• US Class Current: 60/300
• CPC Class Codes: B01J 35/33 Electric or magnetic properties
• CPC Class Codes: B01J 35/56 Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
• CPC Class Codes: F01N 13/0097 the purifying devices are arranged in a single housing
• CPC Class Codes: F01N 2330/02 Metallic plates or honeycombs, e.g. superposed or rolled-up corrugated or otherwise deformed sheet metal
• CPC Class Codes: F01N 3/2026 directly electrifying the catalyst substrate, i.e. heating the electrically conductive catalyst substrate by joule effect
• CPC Class Codes: F01N 3/281 Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates
• CPC Class Codes: F01N 3/2842 specially adapted for monolithic supports, e.g. of honeycomb type F01N3/2853 - F01N3/2871 take precedence
• CPC Class Codes: F02B 1/04 with fuel-air mixture admission into cylinder
• CPC Class Codes: F02B 2075/027 four
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A device for catalytically converting exhaust gases in an exhaust system, especially an exhaust system of an internal combustion engine, preferably for Otto engines, includes at least two honeycomb bodies which are disposed in an outer jacket tube and through which an exhaust gas can flow in succession. The adjacent honeycomb bodies are joined to one another through the use of support elements protruding into the honeycomb bodies. The first honeycomb body is spaced apart relative to the outer jacket tube and has at least two shells joined to a jacket surface of the first honeycomb body, which are each connected to an electrical power lead. Electrically insulating joining elements each have one end joined to a shell and another end joined to the adjacent second honeycomb body. The outer jacket tube has at least one encompassing bead, which rests on a jacket tube of the second adjacent honeycomb body.

Claims

1. A device for catalytically converting exhaust gases in an exhaust system, comprising:

an outer jacket tube;

at least one first electrically heatable honeycomb body having a jacket surface and one second honeycomb body, said honeycomb bodies disposed adjacent one another in common in said outer jacket tube for successively conducting an exhaust gas can flow;

at least said first honeycomb body disposed in and spaced apart from said outer jacket tube and having at least one flow distributing structure;

support elements mechanically joining said adjacent honeycomb bodies together and protruding into said honeycomb bodies; and

additional electrically insulating retaining elements each having one end region joined to said jacket surface of said heatable first honeycomb body and another end joined to said adjacent second honeycomb body.

2. The device according to claim 1, wherein said at least one flow distributing structure forms a part of said jacket surface of said first honeycomb body, and at least some of said retaining elements are joined to said at least one flow distributing structure.

3. The device according to claim 1, wherein said at least one flow distributing structure is shell-shaped.

4. The device according to claim 1, wherein said at least one flow distributing structure is two spaced-apart, successive flow distributing structures forming at least a part of said jacket surface of said first honeycomb body, and each of said retaining elements is joined to only one of said flow distributing structures.

5. The device according to claim 1, wherein said second honeycomb body has an inner jacket tube to which each of said retaining elements is joined.

6. The device according to claim 5, wherein said outer jacket tube has at least one encompassing inner bead resting on said inner jacket tube of said second honeycomb body.

7. The device according to claim 6, wherein said inner bead is produced by rolling.

8. The device according to claim 6, wherein said inner bead is produced by swaging.

9. The device according to claim 6, wherein said inner jacket tube of said second honeycomb body is joined to said outer jacket tube in the vicinity of said inner bead.

10. The device according to claim 9, wherein said inner jacket tube of said second honeycomb body is force-lockingly joined to said outer jacket tube in the vicinity of said inner bead.

11. The device according to claim 9, wherein said inner jacket tube of said second honeycomb body is brazed to said outer jacket tube in the vicinity of said inner bead.

12. The device according to claim 9, wherein said jacket tube of said second honeycomb body is welded to said outer jacket tube in the vicinity of said inner bead.

13. The device according to claim 1, wherein each of said support elements and said retaining elements includes a pin having end regions, first and second tubes each surrounding a respective one of said end regions of said pin, and insulating layers each disposed between a respective one of said tubes and said pin.

14. The device according to claim 1, wherein each of said support elements includes a pin having end regions, first and second tubes each surrounding a respective one of said end regions of said pin, and insulating layers each disposed between a respective one of said tubes and said pin.

15. The device according to claim 1, wherein each of said retaining elements includes a pin having end regions, first and second tubes each surrounding a respective one of said end regions of said pin, and insulating layers each disposed between a respective one of said tubes and said pin.

16. The device according to claim 13, wherein said end regions of said pin have surfaces, and said electrically insulating layers are each disposed on a respective one of said end surfaces.

17. The device according to claim 14, wherein said end regions of said pin have surfaces, and said electrically insulating layers are each disposed on a respective one of said end surfaces.

18. The device according to claim 15, wherein said end regions of said pin have surfaces, and said electrically insulating layers are each disposed on a respective one of said end surfaces.

19. The device according to claim 13, wherein said support elements and said retaining elements have end surfaces, and including electrically insulating layers each disposed on a respective one of said end surfaces of said support elements and of said retaining elements.

20. The device according to claim 14, wherein said support elements have end surfaces, and including electrically insulating layers each disposed on a respective one of said end surfaces of said support elements.

21. The device according to claim 15, wherein said retaining elements have end surfaces, and including electrically insulating layers each disposed on a respective one of said end surfaces of said retaining elements.

22. A device for catalytically converting exhaust gases in an exhaust system of an internal combustion engine, comprising:

an outer jacket tube;

at least one first electrically heatable honeycomb body having a jacket surface and one second honeycomb body, said honeycomb bodies disposed adjacent one another in common in said outer jacket tube for successively conducting an exhaust gas can flow;

at least said first honeycomb body disposed in and spaced apart from said outer jacket tube and having at least one flow distributing structure;

support elements mechanically joining said adjacent honeycomb bodies together and protruding into said honeycomb bodies; and

additional electrically insulating retaining elements each having one end region joined to said jacket surface of said heatable first honeycomb body and another end joined, to said adjacent second honeycomb body.