Radiation curable frame for stacked cell construction and for edge sealing of electrolytic cells to retard dendritic short-circuits
First Claim
1. A flat cell battery comprising:
- a body comprising a plurality of layers including;
at least one anode layer, said at least one anode layer including lithium or materials incorporating lithium.at least one cathode layer,at least one electrolyte layer of solid material, said at least one electrolyte layer including a lithium salt, anda continuous radiation cured layer of material in contact with a portion of at least one outwardly exposed face of said body, said cured layer of material being positioned relative to said body such that the cured layer inhibits formation of short circuiting electrical paths between said anode and cathode layers, said paths being caused by formation of dendritic growths extending out from said anode layer towards said cathode layer;
said cured layer of material further being positioned relative to said body such that the cured layer forms a unitary frame which provides support to said body in a manner to secure in place relative positions of said plurality of layers.
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Abstract
A new technique for securing into place a plurality of layers which make a battery body, and for preventing electrical short-circuits within the battery by retarding the formation of dendritic growths is disclosed. A radiation curable layer of material is coated onto a portion of at least one outwardly exposed face of a battery body, whereupon the layer of material is then cured. The cured layer of material is positioned relative to the body such that the cured layer provides support to the body in a manner to secure in place a plurality of layers which make up the battery body, thereby ensuring proper electrical contact between the plurality of layers. In addition, the cured layer of material is also positioned such that the cured layer inhibits formation of short circuiting electrical paths between the anode and cathode layers of the battery, the paths being caused by formation of dendritic growths extending out from the anode layer towards the cathode layer.
20 Citations
28 Claims
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1. A flat cell battery comprising:
- a body comprising a plurality of layers including;
at least one anode layer, said at least one anode layer including lithium or materials incorporating lithium. at least one cathode layer, at least one electrolyte layer of solid material, said at least one electrolyte layer including a lithium salt, and a continuous radiation cured layer of material in contact with a portion of at least one outwardly exposed face of said body, said cured layer of material being positioned relative to said body such that the cured layer inhibits formation of short circuiting electrical paths between said anode and cathode layers, said paths being caused by formation of dendritic growths extending out from said anode layer towards said cathode layer; said cured layer of material further being positioned relative to said body such that the cured layer forms a unitary frame which provides support to said body in a manner to secure in place relative positions of said plurality of layers. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
- a body comprising a plurality of layers including;
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13. A flat cell battery comprising:
a body comprising a plurality of layers including; at least one anode layer, said at least one anode layer including lithium or materials incorporating lithium, at least one cathode layer, at least one electrolyte layer or solid material, said at least one electrolyte layer including a lithium salt, and a unitary, cured frame, made from a mixture comprised of either a radiation cured plastic or a thermoset plastic, encasing a portion of said body such that said frame provides support to said body in a manner to secure in place relative positions of said plurality of layers; said unitary frame including a plurality of extensions which penetrate in between at least a portion of said plurality of layers for inhibiting formation of dendritic growths between anode and cathode layers of said battery; said unitary frame formed from a material that substantially inhibits formation of short circuiting dendritic growth between said anode and cathode layers. - View Dependent Claims (14, 15, 16)
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17. A rechargeable battery comprising:
a body comprising a plurality of layers including; at least one anode layer, said at least one anode layer including lithium or materials incorporating lithium, at least one cathode layer, and at least one electrolyte layer of a solid material, said at least one electrolyte layer including a lithium salt, and a continuous barrier in contact with at least a portion of an outwardly exposed face of said body, said barrier layer being positioned so as to inhibit short circuiting electrical paths between said anode and cathode layers, said paths being caused by formation of dendritic growths extending out from said anode layer towards said cathode layer; said barrier further being positioned relative to said body such that the barrier forms a unitary frame which provides support to said body in a manner to secure in place relative positions of said plurality of layers. - View Dependent Claims (18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28)
Specification