Electronic ballast with inverter protection and relamping circuits

• US 5,770,925 A
• Filed: 05/30/1997
• Issued: 06/23/1998
• Est. Priority Date: 05/30/1997
• Status: Expired due to Term

• Current Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Original Assignee: Motorola, Inc. (Motorola Solutions, Inc.)
• Inventors: Sodhi, Sameer, Konopka, John G.
• Primary Examiner(s): Lee, Benny
• Assistant Examiner(s): VU, DAVID HUNG
• Application Number:
  US08/865,810
• Time in Patent Office: 389 Days
• Field of Search: 315/224, 315/225, 315/127, 315/307, 315/308, 315/DIG. 5, 315/291, 315/209 R, 315/200 R
• US Class Current: 315/225
• CPC Class Codes: H05B 41/2985 against abnormal lamp operating conditions

Abstract

An electronic ballast (10) for powering at least one gas discharge lamp (20) comprising an AC-to-DC converter (100), an inverter (200), an output circuit (300), a relamping circuit (400), and an inverter protection circuit (500). Protection circuit (500) shuts down the inverter (200) in response to lamp removal or lamp failure. Following replacement of a failed lamp with an operational lamp, relamping circuit (400) provides restarting of the inverter (200) and ignition of the operational lamp by momentarily disabling the inverter protection circuit (500).

Claims

1. An electronic ballast for powering at least one gas discharge lamp, comprising:

an AC-to-DC converter having a pair of input connections adapted to receive a source of alternating current, and a pair of output connections;

a plurality of output wires comprising first, second, third, and fourth output wires adapted to being coupled to a gas discharge lamp, wherein the first output wire is coupleable to the second output wire through a first filament of the lamp, and the third output wire is coupleable to the fourth output wire through a second filament of the lamp;

an inverter operable to provide a substantially squarewave output voltage, comprising;

first and second input terminals coupled to the output connections of the AC-to-DC converter, the second input terminal being coupled to a circuit ground node;

an output terminal;

at least one inverter switch;

an inverter control circuit coupled to, and operable to commutate, at least one inverter switch;

an output circuit, comprising;

a DC blocking capacitor coupled between the inverter output terminal and a first node;

a resonant inductor coupled between the first node and the first output wire; and

a resonant capacitor coupled between the second and third output wires; and

an inverter protection coupled between the inverter control circuit and at least the second and fourth output wires, the inverter protection circuit including a protection disable input and being operable, in response to removal or failure of the lamp, to shut down the inverter by inactivating the inverter control circuit; and

a relamping circuit having a relamp detect input coupled to at least the second output wire, and a relamp detect output coupled to the protection disable input of the inverter protection circuit, the relamping circuit being operable, in response to replacement of a failed lamp with an operational lamp, to effect restarting of the inverter and ignition of the operational lamp by momentarily disabling the inverter protection circuit.

2. The electronic ballast of claim 1, wherein the relamping circuit is operable, in response to replacement of a failed lamp with an operational lamp, to disable the inverter protection circuit by coupling the protection disable input to the circuit ground node.

3. The electronic ballast of claim 2, wherein the relamping circuit further comprises:

a protection disable switch having a collector lead coupled to the relamp detect output, an emitter lead coupled to the circuit ground node, and a base lead; and

an impulse circuit coupled between the relamp detect input and the base lead of the protection disable switch, the impulse circuit being operable, in response to replacement of a failed lamp with an operational lamp, to activate the protection disable switch, and thereby couple the relamp detect output to the circuit ground node, for a predetermined period of time.

4. The electronic ballast of claim 3, wherein:

the output circuit further comprises a DC path resistor coupled between the first node and the first input terminal of the inverter;

the impulse circuit comprises;

a first resistor coupled between the relamp detect input and a second node;

a first diode having an anode coupled to the second node and a cathode coupled to a third node;

a first capacitor coupled between the third node and the circuit ground node;

a second resistor coupled between the third node and a circuit ground node;

a second capacitor coupled between the third node and the base lead of the protection disable switch; and

a third resistor coupled between the base lead of the protection disable switch and the circuit ground node; and

the protection disable switch comprises a NPN-type bipolar junction transistor.

5. The electronic ballast of claim 1, wherein the inverter is a half-bridge type inverter, further comprising:

a first inverter switch coupled between the first input terminal and the output terminal; and

a second inverter switch coupled between the output terminal and the circuit ground node.

6. The electronic ballast of claim 5, wherein the first and second inverter switches each comprise at least one of a bipolar junction transistor and a field effect transistor.

7. The electronic ballast of claim 5, wherein the inverter control circuit comprises:

a driver circuit coupled to, and operable to complementarily commutate, the first and second inverter switches, the driver circuit including a DC supply input for receiving operating power;

a startup circuit coupled between the AC-to-DC converter and the DC supply input of the driver circuit, the startup circuit being operable to provide power for initiating operation of the driver circuit; and

a bootstrap circuit coupled between the inverter output terminal and the DC supply input of the driver circuit, the bootstrap circuit being operable to provide steady-state operating power to the driver circuit.

8. The electronic ballast of claim 7, wherein the inverter protection circuit further comprises:

a latch circuit having a latch input coupled to the protection disable input, a latch output coupled to the DC supply input of the inverter driver circuit, and a ground connection coupled to the circuit ground node, the latch circuit being operable, in response to the voltage at the latch input exceeding a predetermined latch threshold, to engage and to inactivate the inverter driver circuit by coupling the latch output to the circuit ground node;

an overvoltage detection circuit having an overvoltage detect input coupled to the second output wire, a ground connection coupled to the circuit ground node, and an overvoltage detect output coupled to the latch input, the overvoltage detection circuit being operable, in response to the voltage at the overvoltage detect input being greater than a predetermined overvoltage threshold, to effect engagement of the latch circuit by providing a voltage at the latch input that exceeds the predetermined latch threshold; and

a no-load detection circuit having a no-load detect input coupled to the fourth output wire, a bootstrap detect input coupled to the bootstrap circuit, a no-load detect output coupled to the latch input, and a ground connection coupled to the circuit ground node, the no-load detection circuit being operable, in response to the current flowing into the no-load detect input being less than a predetermined no-load threshold, to effect engagement of the latch circuit by providing a voltage at the no-load detect output that exceeds the predetermined latch threshold.

9. The electronic ballast of claim 8, wherein:

the voltage at the overvoltage detect input exceeds the predetermined overvoltage threshold in response to;

(i) both lamp filaments beings intact; and

(ii) failure of the lamp to conduct current in a substantially normal fashion; and

the current flowing into the no-load detect input falls below the predetermined no-load threshold in response to at least one of;

(i) removal of the lamp; and

(ii) failure of at least one filament of the lamp.

10. The electronic ballast of claim 5, wherein the inverter control circuit comprises:

a self-oscillating drive circuit coupled to, and operable to complementarily commutate, the first and second inverter switches, the drive circuit including a drive transformer comprising;

(i) a primary winding coupled in series with the DC blocking capacitor;

(ii) a first secondary winding coupled to the first inverter switch; and

(iii) a second secondary winding coupled to the second inverter switch, wherein the first and second secondary windings have opposing polarities; and

a startup circuit coupled between the AC-to-DC converter and the second inverter switch, the startup circuit being operable to provide power for initiating operation of the inverter.

11. The electronic ballast of claim 10, wherein the fourth output wire is coupled to the circuit ground node, and the inverter protection circuit further comprises:

a latch circuit having a latch input coupled to the protection disable input, a DC supply input coupled to the first input terminal of the inverter, a first latch output coupled to the startup circuit, a second latch output coupled to the second inverter switch, and a ground connection coupled to the circuit ground node, the latch circuit being operable, in response to the voltage at the latch input exceeding a predetermined latch threshold, to engage and to inactivate the inverter control circuit by coupling the first and second latch outputs to the circuit ground node; and

an overvoltage detection circuit having an overvoltage detect input coupled to the second output wire, an overvoltage detect output coupled to the latch input, and a ground connection coupled to the circuit ground node, the overvoltage detection circuit being operable, in response to the voltage at the overvoltage detect input being greater than a predetermined overvoltage threshold, to effect engagement of the latch circuit by providing a voltage at the latch input that exceeds the predetermined latch threshold.

12. The electronic ballast of claim 11, wherein the voltage at the overvoltage detect input exceeds the predetermined overvoltage threshold in response to:

(i) both lamp filaments beings intact; and

(ii) failure of the lamp to conduct current in a substantially normal fashion.

13. The electronic ballast of claim 11, wherein the inverter protection circuit further comprises a latch reset circuit interposed between the ground connection of the latch circuit and the circuit ground node, the latch reset circuit having a reset input coupled to the AC-to-DC converter and being operable to disengage the latch circuit in response to removal of AC power from the ballast.

14. The electronic ballast of claim 13, wherein:

the AC-to-DC converter further comprises a rectifier circuit operable to receive the source of alternating current and to provide a rectified voltage between a pair of rectifier circuit output terminals; and

the latch reset circuit comprises;

a reset switch having a base lead, an emitter lead coupled to the circuit ground node, and a collector lead coupled to the ground connection of the latch circuit;

a first divider resistor coupled between the reset input and the base lead of the reset switch, the reset input being coupled to one of the output terminals of the rectifier circuit; and

a second divider resistor coupled between the base lead of the reset switch and the circuit ground node.

15. An electronic ballast for powering at least two gas discharge lamps, comprising:

an AC-to-DC converter having a pair of input connections adapted to receive a source of alternating current, and a pair of output connections;

a first set of output wires comprising first, second, third, and fourth output wires adapted to being coupled to a first gas discharge lamp, wherein;

the first output wire is coupleable to the second output wire through a first filament of the first lamp; and

the third output wire is coupleable to the fourth output wire through a second filament of the first lamp;

a second set of output wires comprising fifth, sixth, seventh, and eighth output wires adapted to being coupled to a second gas discharge lamp, wherein;

the fifth output wire is coupleable to the sixth output wire through a first filament of the second lamp; and

the seventh output wire is coupleable to the eighth output wire through a second filament of the second lamp, the eighth output wire being coupled to the fourth output wire;

an inverter operable to provide a substantially squarewave output voltage, comprising;

first and second input terminals coupled to the output connections of the AC-to-DC converter, the second input terminal being coupled to a circuit ground node;

an output terminal;

at least one inverter switch; and

an inverter control circuit coupled to, and operable to commutate, at least one inverter switch;

an output circuit comprising;

a DC blocking capacitor coupled between the inverter output terminal and a first node;

a first resonant inductor coupled between the first node and the first output wire;

a second resonant inductor coupled between the first node and the fifth output wire;

a first resonant capacitor coupled between the second and third output wires; and

a second resonant capacitor coupled between the sixth and seventh output wires;

an inverter protection circuit coupled between the inverter control circuit and at least the second, fourth, sixth, and eighth output wires, the inverter protection circuit including a protection disable input and being operable to;

(a) inactivate the inverter control circuit in response to at least one of;

(i) removal of all of the gas discharge lamps;

(ii) failure of at least one of the gas discharge lamps to conduct current in a substantially normal fashion; and

(iii) all of the gas discharge lamps having at least one open filament; and

(b) allow continued operation of the inverter control circuit, as long as;

(i) at least one of the lamps is operating in a substantially normal fashion and with both of its filaments intact; and

(ii) each of the failed lamps has at least one open filament; and

a relamping circuit having a first relamp detect input coupled to the second output wire, a second relamp detect input coupled to the sixth output wire, and a relamp detect output coupled to the protection disable input of the inverter protection circuit, the relamping circuit being operable, in response to replacement of a failed lamp with an operational lamp, to effect restarting of the inverter and ignition of the operational lamp by momentarily disabling the inverter protection circuit, the relamping circuit comprising;

a protection disable switch having a collector lead coupled to the relamp detect output, an emitter lead coupled to the circuit ground node, and a base lead; and

a impulse circuit coupled between the first and second relamp detect inputs and the base lead of the protection disable switch, the impulse circuit being operable, in response to replacement of a failed lamp with an operational lamp, to activate the protection disable switch, and to thereby couple the relamp detect output to the circuit ground node, for a predetermined period of time.

16. The electronic ballast of claim 15, wherein:

the output circuit further comprises a DC path resistor coupled between the first node and the first input terminal of the inverter;

the impulse circuit comprises;

a first resistor coupled between the first relamp detect input and a second node;

a first diode having an anode coupled to the second node and a cathode coupled to a third node;

a first capacitor coupled between the third node and the circuit ground node;

a second resistor coupled between the third node and a circuit ground node;

a second capacitor coupled between the third node and the base lead of the protection disable switch;

a third resistor coupled between the base lead of the protection disable switch and the circuit ground node; and

a fourth resistor coupled between the second relamp detect input and the second node; and

the protection disable switch comprises a NPN-type bipolar junction transistor.

17. The electronic ballast of claim 15, wherein the inverter is a half-bridge type inverter, further comprising:

a first inverter switch coupled between the first input terminal and the output terminal; and

a second inverter switch coupled between the output terminal and the circuit ground node.

18. The electronic ballast of claim 17, wherein the first and second inverter switches each comprise at least one of a bipolar junction transistor and a field effect transistor.

19. The electronic ballast of claim 17, wherein the inverter control circuit comprises:

a driver circuit coupled to, and operable to complementarily commutate, the first and second inverter switches, the driver circuit including a DC supply input for receiving operating power;

a startup circuit coupled between the AC-to-DC converter and the DC supply input of the driver circuit, the startup circuit being operable to provide power for initiating operation of the driver circuit; and

a bootstrap circuit coupled between the inverter output terminal and the DC supply input of the driver circuit, the bootstrap circuit being operable to provide steady-state operating power to the driver circuit.

20. The electronic ballast of claim 19, wherein the inverter protection circuit further comprises:

a latch circuit having a latch input coupled to the protection disable input, a latch output coupled to the DC supply input of the inverter driver circuit, and a ground connection coupled to the circuit ground node, the latch circuit being operable, in response to the voltage at the latch input exceeding a predetermined latch threshold, to engage and to inactivate the inverter driver circuit by coupling the latch output to the circuit ground node;

an overvoltage detection circuit having a first overvoltage detect input coupled to the second output wire, a second overvoltage detect input coupled to the sixth output wire, an overvoltage detect output coupled to the latch input, and a ground connection coupled to the circuit ground node, the overvoltage detection circuit being operable, in response to the voltage at either of the overvoltage detect inputs being greater than a predetermined overvoltage threshold, to effect engagement of the latch circuit by providing a voltage at the latch input that exceeds the predetermined latch threshold; and

a no-load detection circuit having a no-load detect input coupled to the fourth output wire, a bootstrap detect input coupled to the bootstrap circuit, a no-load detect output coupled to the latch input, and a ground connection coupled to the circuit ground node, the no-load detection circuit being operable, in response to the current flowing into the no-load detect input being less than a predetermined no-load threshold, to effect engagement of the latch circuit by providing a voltage at the no-load detect output that exceeds the predetermined latch threshold.

21. The electronic ballast of claim 20, wherein:

the voltage at at least one of the overvoltage detect inputs exceeds the predetermined overvoltage threshold in response to at least one of the lamps;

(i) failing to conduct current in a substantially normal fashion; and

(ii) having both of its filaments intact; and

the current flowing into the no-load detect input falls below the predetermined no-load threshold in response to at least one of;

(i) all of the lamps being removed; and

(ii) all of the lamps having at least one open filament.

22. The electronic ballast of claim 17, wherein the inverter control circuit comprises:

a self-oscillating drive circuit coupled to, and operable to complementarily commutate, the first and second inverter switches, the drive circuit including a drive transformer having;

(i) a primary winding coupled in series with the DC blocking capacitor;

(ii) a first secondary winding coupled to the first inverter switch; and

(iii) a secondary winding coupled to the second inverter switch, wherein the first and second secondary windings have opposing polarities; and

a startup circuit coupled between the AC-to-DC converter and the second inverter switch, the startup circuit being operable to provide power for initiating operation of the inverter.

23. The electronic ballast of claim 22, wherein the fourth output wire is coupled to the circuit ground node, and the inverter protection circuit further comprises:

a latch circuit having a latch input coupled to the protection disable input, a first latch output coupled to the startup circuit, a second latch output coupled to the second inverter switch, a DC supply input coupled to the first input terminal of the inverter, and a ground connection coupled to the circuit ground node, the latch circuit being operable, in response to the voltage at the latch input exceeding a predetermined latch threshold, to engage and to inactivate the inverter control circuit by coupling the first and second latch outputs to the circuit ground node; and

an overvoltage detection circuit having a first overvoltage detect input coupled to the second output wire, a second overvoltage detect input coupled to the sixth output wire, an overvoltage detect output coupled to the latch input, and a ground connection coupled to the circuit ground node, the overvoltage detection circuit being operable, in response to the voltage at either of the overvoltage detect inputs being greater than a predetermined overvoltage threshold, to effect engagement of the latch circuit by providing a voltage at the latch input that exceeds the predetermined latch threshold.

24. The electronic ballast of claim 23, wherein the voltage at at least one of the overvoltage detect inputs exceeds the predetermined overvoltage threshold in response to at least one of the lamps:

(i) failing to conduct current in a substantially normal fashion; and

(ii) having both of its filaments intact.

25. The electronic ballast of claim 23, wherein the inverter protection circuit further comprises a latch reset circuit interposed between the ground connection of the latch circuit and the circuit ground node, the latch reset circuit having a reset input coupled to the AC-to-DC converter and being operable to disengage the latch circuit in response to removal of AC power from the ballast.

26. The electronic ballast of claim 25, wherein:

the AC-to-DC converter further comprises a rectifier circuit operable to receive the source of alternating current and to provide a rectified voltage between a pair of rectifier circuit output terminals; and

the latch reset circuit comprises;

a reset switch having a base lead, an emitter lead coupled to the circuit ground node, and a collector lead coupled to the ground connection of the latch circuit;

a first divider resistor coupled between the rest input and the base lead of the reset switch, the reset input being coupled to one of the output terminals of the rectifier circuit; and

a second divider resistor coupled between the base lead of the reset switch and the circuit ground node.

27. An electronic ballast for powering at least two fluorescent lamps, comprising:

an AC-to-DC converter having a pair of input connections adapted to receive a source of alternating current, and a pair of output connections;

a first set of output wires comprising first, second, third, and fourth output wires adapted to being coupled to a first fluorescent lamp, wherein;

the first output wire is coupleable to the second output wire through a first filament of the first lamp; and

the third output wire is coupleable to the fourth output wire through a second filament of the first lamp;

a second set of output wires comprising fifth, sixth, seventh, and eighth output wires adapted to being coupled to a second fluorescent lamp, wherein;

the fifth output wire is coupleable to the sixth output wire through a first filament of the second lamp; and

the seventh output wire is coupleable to the eighth output wire through a second filament of the second lamp, the eighth output wire being coupled to the fourth output wire;

a half-bridge type inverter, comprising;

first and second input terminals coupled to the output connections of the AC-to-DC converter, the second input terminal being coupled to a circuit ground node;

an output terminal;

a first inverter switch coupled between the first input terminal and the output terminal;

a second inverter switch coupled between the output terminal and the circuit ground node; and

an inverter control circuit, comprising;

a driver circuit coupled to, and operable to complementarily commutate, the first and second inverter switches, the driver circuit including a DC supply input for receiving operating power;

a startup circuit coupled between the AC-to-DC converter and the DC supply input of the driver circuit, the startup circuit being operable to provide power for initiating operation of the driver circuit; and

a bootstrap circuit coupled between the inverter output terminal and the DC supply input of the driver circuit, the bootstrap circuit being operable to provide steady-state operating power to the driver circuit,

an output circuit comprising;

a DC blocking capacitor coupled between the inverter output terminal and a first node;

a DC path resistor coupled between the first node and the first input terminal of the inverter;

a first resonant inductor coupled between the first node and the first output wire;

a second resonant inductor coupled between the first node and the fifth output wire;

a first resonant capacitor coupled between the second and third output wires; and

a second resonant capacitor coupled between the sixth and seventh output wires;

an inverter protection coupled between the inverter driver circuit and at least the second, fourth, sixth, and eighth output wires, the inverter protection circuit comprising;

a protection disable input;

a latch circuit having a latch input coupled to the protection disable input, a latch output coupled to the DC supply input of the inverter driver circuit, and a ground connection coupled to the circuit ground node, the latch circuit being operable, in response to the voltage at the latch input exceeding a predetermined latch threshold, to engage and to inactivate the inverter driver circuit by coupling the latch output to the circuit ground node;

an overvoltage detection circuit having a first overvoltage detect input coupled to the second output wire, a second overvoltage detect input coupled to the sixth output wire, an overvoltage detect output coupled to the latch input, and a ground connection coupled to the circuit ground node, the overvoltage detection circuit being operable, in response to the voltage at either of the overvoltage detect inputs being greater than a predetermined overvoltage threshold, to effect engagement of the latch circuit by providing a voltage at the latch input that exceeds the predetermined latch threshold; and

a no-load detection circuit having a no-load detect input coupled to the fourth output wire, a bootstrap detect input coupled to the bootstrap circuit, a no-load detect output coupled to the latch input, and a ground connection coupled to the circuit ground node, the no-load detection circuit being operable, in response to the current flowing into the no-load detect input being less than a predetermined no-load threshold, to effect engagement of the latch circuit by providing a voltage at the no-load detect output that exceeds the predetermined latch threshold; and

a relamping circuit having a first relamp detect input coupled to the second output wire, a second relamp detect input coupled to the sixth output wire, and a relamp detect output coupled to the protection disable input of the inverter protection circuit, the relamping circuit comprising;

a protection disable switch comprising a NPN-type bipolar junction transistor having a collector lead coupled to the relamp detect output, an emitter lead coupled to the circuit ground node, and a base lead;

a first diode having an anode coupled to the second node and a cathode coupled to a third node;

a first capacitor coupled between the third node and the circuit ground node;

a second resistor coupled between the third node and a circuit ground node;

a second capacitor coupled between the third node and the base lead of the protection disable switch;

a third resistor coupled between the base lead of the protection disable switch and the circuit ground node; and

a fourth resistor coupled between the second relamp detect input and the second node.