Dual spring back suspension system for an automotive seat

• US 5,772,281 A
• Filed: 05/19/1997
• Issued: 06/30/1998
• Est. Priority Date: 05/19/1997
• Status: Expired due to Fees

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Massara, Andrew J.
• Primary Examiner(s): Nelson, Jr., Milton
• Application Number:
  US08/858,256
• Time in Patent Office: 407 Days
• Field of Search: 297/408, 297/DIG. 3, 297/391, 297/301.2, 297/301.1, 297/285, 297/284.6, 297/284.4, 297/284.1, 297/452.41, 297/452.34, 297/452.35 , 297/452.36, 297/452.65, 297/404, 297/452.49
• US Class Current: 297/284.4
• CPC Class Codes: B60N 2/643 shape of the back-rests B60N2/66 takes precedence
• CPC Class Codes: B60N 2/665 using inflatable bladders
• CPC Class Codes: B60N 2/686 Panel like structures
• CPC Class Codes: B60N 2/838 Tiltable
• CPC Class Codes: B60N 2/914 Hydro-pneumatic adjustments of the shape

Abstract

A vehicle seat assembly for an automotive vehicle including a rigid shell seat back, an S-curve plate located between the shell and the back of a seat occupant, the plate having a profile that corresponds to the thoracic region, the mid-spine region and the lumbar region of a seat occupant. A carrier member is situated between the plate and the shell, the plate being hinged on the carrier near the pelvis region of the seat occupant and the carrier being hinged at its lower margin for pivotal motion. A spring suspension for the carrier provides a cushion for forces transmitted to the seat back assembly by a seat occupant, the plate being suspended relative to the carrier by pneumatic springs or bladders at the upper and lower regions of the plate near the thoracic region and the lumbar region, respectively.

Claims

1. A seat assembly for a passenger compartment of an automotive vehicle comprising an upright seat back portion, a seat portion, and a seat support structure for said seat portion;

said seat back portion having a rigid frame connected at its lower margin thereof to said support structure;

a cushion carrier member forming a part of said upright seat back portion;

a back support plate disposed adjacent said carrier member and connected to said carrier member at a location intermediate the upper and lower margins thereof;

said carrier member being pivotally connected to said rigid frame at one margin thereof;

a suspension spring means between said carrier member and said rigid frame at a location intermediate said upper and lower margins;

at least one cushion disposed between said carrier member and said back support plate, whereby said carrier member and said back support plate define a floating suspension for a seat occupant with respect to said rigid frame.

2. The seat assembly as set forth in claim 1 wherein said carrier member is hinged at its lower margin to said rigid frame and said back support plate is pivoted at its lower margin to said carrier member.

3. The seat assembly as set forth in claim 2 wherein said cushions are inflatable bladders adapted to receive a fluid, whereby adjustment of said back support plate relative to said carrier member may be accomplished while providing a cushioned support for a seat occupant.

4. The seat assembly as set forth in claim 1 including an upper thoracic region and a lower lumbar region, wherein a first cushion is disposed between said carrier member and said back support plate above the connection therebetween and near said thoracic region, a second cushion disposed between said carrier member and said back support plate below the connection therebetween and near said lumbar region.

5. The seat assembly as set forth in claim 4 wherein said carrier member is hinged at its lower margin to said rigid frame and said back support plate is pivoted at its lower margin to said carrier member.

6. The seat assembly as set forth in claim 4 wherein said cushions are inflatable bladders adapted to receive a fluid, whereby adjustment of said back support plate relative to said carrier member may be accomplished while providing a cushioned support for a seat occupant.

7. The seat assembly as set forth in claim 6 including a head restraint secured to the upper margin of said back support plate, said head restraint being moved in a forward direction relative to said carrier member when said first bladder is pressurized.

8. The seat assembly as set forth in claim 6 wherein said rigid frame is a structural shell, said shell being located rearward of said carrier member, said back support plate being disposed forward of said carrier member, whereby said back support plate flexes in response to pressure forces by said bladders to establish an S-curve shaped contour for said seat back portion.

9. The seat assembly as set forth in claim 8 including a head restraint secured to the upper margin of said back support plate, said head restraint being moved in a forward direction relative to said carrier member when said first bladder is pressurized.