Intravenous-line flow-control system

• US 5,772,637 A
• Filed: 06/07/1995
• Issued: 06/30/1998
• Est. Priority Date: 06/07/1995
• Status: Expired due to Term

• Current Assignee: Deka Products Limited Partnership
• Original Assignee: Deka Products Limited Partnership
• Inventors: Lund, Peter, Heinzmann, R. Kurt, Kamen, Dean L., Larkins, William T., Manning, Robert, Lanigan, Richard
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/472,212
• Time in Patent Office: 1,119 Days
• Field of Search: 604/248, 604/246, 604/149-152, 604/28, 604/30, 604/32, 604/49-52, 604/80, 128/DIG. 12
• US Class Current: 604/248
• CPC Class Codes: A61M 2205/128 with incorporated valves
• CPC Class Codes: A61M 2205/14 Detection of the presence or absence of a tube, a connector or a container in an apparatus
• CPC Class Codes: A61M 2205/35 Communication
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: A61M 2205/8262 connectable to external power source, e.g. connecting to automobile battery through the cigarette lighter
• CPC Class Codes: A61M 39/281 Automatic tube cut-off devices, e.g. squeezing tube on detection of air
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/14224 Diaphragm type
• CPC Class Codes: A61M 5/16809 by repeated filling and emptying of an intermediate volume pressure infusion using positive displacement pumps A61M5/142
• CPC Class Codes: A61M 5/16831 Monitoring, detecting, signalling or eliminating infusion flow anomalies low-level float-valves causing cut-off A61M5/40; indicating or recording presence, absence or direction of flow in general G01P13/0066
• CPC Class Codes: A61M 5/365 Air detectors A61M5/1684 takes precedence; in extracorporeal blood circuits A61M1/3626
• CPC Class Codes: Y10S 128/12 Pressure infusion

Abstract

An intravenous-line flow-control system for receiving a disposable cassette disposed in the intravenous line. The system prevents the free flow of intravenous fluid through the cassette when the cassette is removed from the system. The system includes a control unit having a door or similar structure for holding the cassette against a receiving surface. The control unit includes a stepper motor and a transmission member for turning a rotatable control valve on the cassette in order to restrict variably the flow of fluid through the cassette. When the door is being opened but while the cassette is still held against the receiving surface, a motor-disengagement mechanism moves at least the transmission member, and preferably the stepper motor as well, from a first position, from which the control valve may be engaged by the transmission member, to a second position, in which the transmission member is disengaged from the control valve. Preferably, the motor-disengagement mechanism includes a button on the handle of a door-opening mechanism, and by pushing the button the transmission member and the stepper motor are moved to the second position. In addition, when the door is being opened but while the cassette is still held against the receiving surface, a shut-off mechanism engages the cassette'"'"'s control valve and turns the control valve to its closed position. The control unit may use alternative power supplies and include links for communicating with other control units.

Claims

1. An intravenous-line flow-control system for receiving a disposable cassette disposed in the intravenous line and preventing the free flow of intravenous fluid through the cassette as the cassette is removed from the system, the system comprising:

a housing having a receiving surface against which the cassette is placed;

door means, connected to the housing, for holding the cassette against the receiving surface when the door means is closed and for allowing removal of the cassette when the door means is open;

door-opening means for causing, upon actuation by a user, the opening of the door means;

turning means for turning a rotatable control valve on the cassette in order to restrict variably the flow of fluid through the cassette, the turning means including a stepper motor and a transmission member, capable of being turned by the stepper motor and capable, when the door means is closed, of engaging the control valve to transmit torque from the motor to the control valve, the transmission member being movably mounted in the housing;

motor-disengagement means, connected to the door-opening means, for moving, when the door-opening means is being actuated but while the cassette is still held against the receiving surface, at least the transmission member of the turning means with respect to the housing from a first position to a second position away from the cassette'"'"'s control valve so that the transmission member becomes disengaged from the control valve; and

shut-off means, connected to the door-opening means, for engaging, when the door-opening means is being actuated but while the cassette is still held against the receiving surface, the cassette'"'"'s control valve and turning the control valve to its closed position.

2. A system according to claim 1, wherein the door-opening means includes a handle that may be turned by the user, the handle being connected to the door means so that, when the handle is turned sufficiently, the door means opens.

3. A system according to claim 2, wherein the motor-disengagement means includes a button that must be pushed before the handle is turned enough to open the door means, wherein the button is connected to the transmission member so that when the button is pushed the turning means is moved to the second position and the transmission member becomes disengaged from the control valve.

4. A system according to claim 3, wherein the motor-disengagement means includes means to keep the turning means in the second position while the handle is being turned to open the door means.

5. A system according to claim 4, wherein after the door means opens, the motor-disengagement means allows the turning means to return to the first position.

6. A system according to claim 5, wherein the motor-disengagement means includes first and second complementing keys, the first key being attached to and rotating with the handle, the second key being attached to and moving with the button, so that (i) when the door means is closed, the first and second keys are in complementary engagement, (ii) when the button is pushed, the first and second keys become disengaged, and (iii) when the handle is turned to open the door means, the first key is turned with respect to the second key, so that the keys are in interfering relation with each other.

7. A system according to claim 6, wherein the first and second keys are shaped so that, when the door is fully opened, the first and second keys return to complementary engagement with each other.

8. A system according to claim 7, wherein the handle is prevented from moving sufficiently to open to door means unless and until the button is pushed to disengage the first and second keys.

9. A system according to claim 8, wherein the handle includes cam means for pushing the button as the handle is first turned to open the door means.

10. A system according to claim 9, wherein the stepper motor is movably mounted in the housing, and the motor-disengagement means causes the movement of the stepper motor with the transmission member from the first to the second position, when the door means is being actuated.

11. A method for controlling flow through an intravenous-line having a cassette disposed therein, and preventing the free flow of intravenous fluid through the cassette as the cassette is removed from a control unit, the method comprising the steps of:

providing on the cassette a rotatable valve with a control wheel having a circumference, wherein the control wheel has first and second engaging means, the first engaging means including a plurality of teeth closely located with respect to each other and evenly distributed around the circumference of the control wheel, except for a sector of the circumference that lacks teeth;

providing a stepper motor in the control unit for controlling the setting of the control wheel, by engaging the control wheel'"'"'s second engaging means, in order to restrict variably the flow of intravenous fluid through the cassette;

providing a motor-disengagement mechanism in the control unit for disengaging the stepper motor from the control wheel'"'"'s second engaging means; and

providing a shut-off mechanism in the control unit for turning the control wheel to close the valve, after the stepper motor is disengaged from the control wheel'"'"'s second engaging means but before the cassette can be removed the shut-off mechanism having a gear for engaging the control wheel'"'"'s first engaging means;

wherein the sector of the control wheel'"'"'s circumference that lacks teeth is located so that, when the valve is in its fully closed position, the sector lacking teeth is adjacent the shut-off mechanism'"'"'s gear, so that the shut-off mechanism does not continue turning the control wheel after the valve is fully closed.

12. A system for controlling flow through an intravenous-line, and preventing the free flow of intravenous fluid through the line cassette as the line is removed from the system, the system comprising:

a cassette having a rotatable valve with a control wheel having a circumference, wherein the control wheel has first and second engaging means, the first engaging means including a plurality of teeth closely located with respect to each other and evenly distributed around the circumference of the control wheel, except for a sector of the circumference that lacks teeth;

a control unit;

turning means, in the control unit, for controlling the setting of the control wheel, by engaging the control wheel'"'"'s second engaging means, in order to restrict variably the flow of intravenous fluid through the cassette;

motor-disengagement means, in the control unit, for causing the turning means to disengage the control wheel'"'"'s second engaging means; and

shut-off means, in the control unit, for turning the control wheel to close the valve, after the turning means is disengaged from the control wheel'"'"'s second engaging means but before the cassette is removed from the control unit, the shut-off means having a gear for engaging the control wheel'"'"'s first engaging means;

wherein the sector of the control wheel'"'"'s circumference that lacks teeth is located so that, when the valve is in its fully closed position, the sector lacking teeth is adjacent the shut-off means'"'"'s gear, so that the shut-off means does not continue turning the control wheel after the valve is fully closed.