Air handler filter monitoring apparatus and method

• US 5,772,732 A
• Filed: 11/25/1996
• Issued: 06/30/1998
• Est. Priority Date: 11/25/1996
• Status: Expired due to Term

• Current Assignee: Terry Lynn James, Tommy M. Buckley
• Original Assignee: Terry Lynn James, Tommy M. Buckley
• Inventors: Buckley, Tommy M., James, Terry Lynn
• Primary Examiner(s): SMITH, DUANE
• Application Number:
  US08/757,962
• Time in Patent Office: 582 Days
• Field of Search: 95/26, 95/25, 55/271, 55/272, 55/274, 55/DIG. 34
• US Class Current: 95/25
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: B01D 46/46 automatic
• CPC Class Codes: Y10S 55/34 Indicator and controllers

Abstract

A monitoring apparatus for alerting an operator to the need to change a temperature control system filter includes a mechanism for selecting and setting a primary period of filter use to assure replacement before the filter becomes clogged; a mechanism for counting out the selected primary period; a mechanism for activating a signalling device to signal the operator to replace the filter, absent replacement of the filter; a mechanism for sensing replacement of the filter; and a mechanism for resetting the mechanism for counting to begin the counting out the selected primary period again upon replacement of the filter. The apparatus preferably additionally includes a mechanism for counting out a secondary period measured from the end of the primary period; and a mechanism for shutting down the system at the end of the secondary period absent replacement of the filter. A method of monitoring the filter of an air temperature control system with this apparatus includes the steps of the operator selecting and setting a primary period of filter use appropriate to assure filter replacement before the filter becomes clogged; the apparatus counting out the selected primary period; the apparatus activating the signalling device at the end of the primary period to signal the operator to replace the filter.

Claims

1. A monitoring apparatus for alerting an operator to the need to change a filter in a temperature control system, comprising:

means for selecting and setting a primary period of filter use to assure replacement before the filter becomes clogged;

means for counting out the selected primary period;

means for activating signalling means to signal the operator to replace the filter, absent replacement of the filter;

means for sensing replacement of the filter;

means for resetting the means for counting to begin the counting out the selected primary period again upon replacement of the filter;

means for counting out a secondary period measured from the end of the primary period; and

means for shutting down the system at the end of the secondary period absent replacement of the filter.

2. The apparatus of claim 1, wherein the system is controlled by a thermostat and wherein said means for shutting down the system comprises means for supplying power to a relay on the circuit board to disrupt the voltage to the system thermostat.

3. The apparatus of claim 1, additionally comprising:

means for altering the signal generated by said signalling means at the end of the secondary period upon non-replacement of the filter.

4. The apparatus of claim 1, wherein said means for counting comprises an integrated circuit having a plurality of pins, wherein said means for selecting and setting a primary time period comprises a first ground wire connected to a first said pin, and a second ground wire connected to a second said pin, each said ground wire being interrupted by a switch, the selective closing of said switches determining the duration of the primary time period.

5. The apparatus of claim 1, wherein said means for counting out said primary time period comprises a resistor and a grounded capacitor.

6. The apparatus of claim 1, wherein said means for activating signalling means comprises an integrated circuit.

7. The apparatus of claim 1, wherein said means for sensing replacement of the filter comprises an integrated circuit having a sensing pin, and a lead from the sensing pin to a sensing switch and from the sensing switch to ground.

8. The apparatus of claim 1, wherein said means for shutting down the system comprises a relay to disrupt voltage to the system thermostat and thus to shut down the system.

9. A monitoring apparatus for alerting an operator to the need to change a temperature control system filter, comprising:

means for counting out a replacement time primary period;

means for activating signalling means to signal the operator to replace the filter, absent replacement of the filter;

means for sensing replacement of the filter;

means for resetting the means for counting to begin the counting out the replacement time period again upon replacement of the filter;

means for counting out a secondary period measured from the end of the primary period; and

means for shutting down the system at the end of the secondary period absent replacement of the filter.

10. A method of monitoring a filter of an air temperature control system operated by a thermostat with an apparatus having means for selecting and setting a primary period of filter use to assure replacement before the filter becomes clogged;

means for counting out the selected primary period;

means for activating signalling means to signal the operator to replace the filter, absent replacement of the filter;

means for sensing replacement of the filter;

means for resetting the means for counting to begin the counting out the selected primary period again upon replacement of the filter, comprising the steps of;

an operator selecting and setting a primary period of filter use appropriate to assure filter replacement before the filter becomes clogged;

the apparatus counting out the selected primary period;

the apparatus activating signalling means at the end of the primary period to signal the operator to replace the filter;

the apparatus counting out a secondary time period measured from the end of the primary time period;

at the end of the secondary time period, apparatus supplying power to a relay on the circuit board to disrupt voltage to the thermostat and thereby to shut down the system.

11. The method of claim 10, comprising the additional steps of the operator replacing the filter;

the apparatus sensing the filter replacement; and

the apparatus resetting the means for counting to begin counting out the primary period again upon replacement of the filter.

12. The method of claim 10, comprising the additional step of:

the apparatus altering the signal generated by said signalling means at the end of the secondary period.

13. The method of claim 10, comprising the additional step of:

the program causing the apparatus remote switch to signal the system not to operate upon removal and non-replacement of the air handler filter.

14. The method of claim 13, comprising the additional step of:

the apparatus altering the signal generated by said signalling means at the end of the secondary period.