Method of testing an electric storage battery by determining a bounce-back voltage after a load has been removed
First Claim
1. A method of testing a battery to determine if one or more individual cells of the battery are bad by connecting the battery to a control circuit including a predetermined load and a switching means for controlling the connection of said load to the battery, said method comprising the steps of:
- connecting said predetermined load to the battery for a first predetermined period of time;
disconnecting said predetermined load from the battery after said first predetermined period of time;
monitoring the voltage of the battery after said load has been removed; and
determining if one or more cells of the battery are bad based on said monitored battery voltage, wherein the step of determining if one or more cells of the battery are bad includes determining the battery voltage level a second predetermined period of time after the predetermined load is disconnected from the battery and comparing the determined battery voltage level to a predetermined battery voltage level so that if the determined battery voltage level is below the predetermined battery voltage level, then at least one of the cells is bad.
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Accused Products
Abstract
A battery tester and associated method for determining if one or more cells in a storage battery are capable of storing sufficient charge prior to charging the battery. A predetermined load is applied to the battery for a predetermined period of time, and then the bounce back voltage of the battery is measured immediately after the load is removed. If the bounce back voltage of the battery is within a predetermined range after a predetermined time after the load is removed, then one or more cell in the battery is bad and the battery can be rejected prior to being charged.
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Citations
26 Claims
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1. A method of testing a battery to determine if one or more individual cells of the battery are bad by connecting the battery to a control circuit including a predetermined load and a switching means for controlling the connection of said load to the battery, said method comprising the steps of:
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connecting said predetermined load to the battery for a first predetermined period of time; disconnecting said predetermined load from the battery after said first predetermined period of time; monitoring the voltage of the battery after said load has been removed; and determining if one or more cells of the battery are bad based on said monitored battery voltage, wherein the step of determining if one or more cells of the battery are bad includes determining the battery voltage level a second predetermined period of time after the predetermined load is disconnected from the battery and comparing the determined battery voltage level to a predetermined battery voltage level so that if the determined battery voltage level is below the predetermined battery voltage level, then at least one of the cells is bad. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11)
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12. A system for testing a battery to determine if one or more individual battery cells of the battery are bad, said system comprising:
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a predetermined load; and a control circuit including monitoring means for monitoring the voltage of the battery and switch means for controlling the connection of the load to the battery, said switch means electrically connecting the load to the battery for a first predetermined period of time and then disconnecting the load from the battery, and said monitoring means monitoring the voltage of the battery after the load is disconnected to determine if the one or more cells are bad, said monitoring means determining that the one or more cells are bad if the battery voltage is below a predetermined battery voltage a second predetermined period of time after the predetermined load is disconnected by comparing the monitored battery voltage at the second predetermined period of time to the predetermined battery voltage. - View Dependent Claims (13, 14, 15, 16, 17, 18, 19, 20)
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21. A method of testing a battery to determine if one or more individual battery cells of the battery are bad by connecting the battery to a control circuit including a switching circuit for controlling the connection of a predetermined load to the battery and a charging circuit for charging the battery, said method comprising the steps of:
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providing a battery to be tested, said battery including a plurality of battery cells electrically connected together in a series configuration; determining whether the voltage of the battery is above a predetermined level; charging the battery for a first predetermined period of time if the voltage of the battery is below said predetermined level; connecting said predetermined load to the battery, said load resulting in a current draw from the battery of between approximately 2 amps and approximately 2000 amps; disconnecting the load from the battery a second predetermined period of time after the load is connected to the battery; monitoring the voltage of the battery after the load has been disconnected; determining if one or more of the plurality of battery cells of the battery are bad based on the monitored battery voltage, said step of determining if one or more of the plurality of battery cells are bad includes determining the battery voltage level a third predetermined time after the load is disconnected from the battery and comparing the determined battery voltage level to a predetermined battery voltage level so that if the determined battery voltage level is below the predetermined battery voltage level, then at least one of the cells is bad; and charging the battery if it is determined that no cells are bad. - View Dependent Claims (22, 23, 24, 25)
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26. A method of testing a battery to determine if one or more individual cells of the battery are bad by connecting the battery to a control circuit including a predetermined load and a switching means for controlling the connection of said load to the battery, said method comprising the steps of:
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connecting said predetermined load to the battery for a first predetermined period of time; disconnecting said predetermined load from the battery after said first predetermined period of time; monitoring the voltage of the battery after said load has been removed; and determining if one or more cells of the battery are bad based on said monitored battery voltage, wherein the step of determining if one or more cells of the battery are bad includes the step of determining a slope of the battery voltage with respect to time after the load is disconnected.
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Specification