Luer-activated valve

• US 5,775,671 A
• Filed: 11/18/1996
• Issued: 07/07/1998
• Est. Priority Date: 06/13/1996
• Status: Expired due to Term

• Current Assignee: NP Medical Inc. (Jabil Inc.)
• Original Assignee: Nypro Incorporated (Jabil Inc.)
• Inventors: Cote, Andrew L. Sr.
• Primary Examiner(s): LEE, KEVIN L
• Application Number:
  US08/751,357
• Time in Patent Office: 596 Days
• Field of Search: 251/149.8, 251/149.1, 604/167, 604/256
• US Class Current: 251/149.8
• CPC Class Codes: A61M 39/26 Valves closing automatically on disconnecting the line and opening on reconnection thereof check valves A61M39/24
• CPC Class Codes: F16K 15/1825 for check valves with flexible valve members

Abstract

A normally closed valve that may be opened upon insertion of a nozzle, wherein an actuator that engages the nozzle is shaped to enhance the ability to flush thoroughly the interior volume of the valve, which includes a valving chamber. Located in the valving chamber is an actuateable valve element that, in a first position, blocks flow through the passageway passing through the housing and that, in a second position, permits flow through the passageway. The actuator, which has a perimeter wall, is disposed adjacent the actuateable valve element. The inlet end of the actuator engages the nozzle when the nozzle is inserted into the valve, and the actuator urges the actuateable valve element into the second position when the nozzle pushes on the actuator. The perimeter wall may define an interior actuator path passing through the inside of the actuator. An exterior actuator path passes between the perimeter wall and the housing. The actuator includes structures for permitting flow from the nozzle to the exterior actuator path, and in a preferred embodiment, structures disposed on the perimeter wall'"'"'s outlet end permit flow from the interior actuator path to the valving chamber. The actuator preferably further includes a structure, disposed within the perimeter wall, for restricting flow through the interior actuator path. This structure for restricting flow preferably includes a transverse wall mounted to and within the perimeter wall. Protrusions on the exterior of the perimeter wall may be used to keep the actuator centered in the valve.

Claims

1. A normally closed valve that may be opened upon insertion of a nozzle, the valve comprising:

a housing including;

an inlet housing portion defining an inlet section of a fluid passageway, and

an outlet housing portion defining an outlet section of the fluid passageway, the inlet and outlet housing portions being connected so as to permit fluid communication between the inlet and outlet sections of the fluid passageway,

the housing further defining a valving chamber, the valving chamber forming a middle section of the fluid passageway between the inlet section and the outlet section;

an actuateable valve element, located in the valving chamber, that in a first position blocks flow through the passageway, and that in a second position permits flow through the passageway; and

an actuator, disposed adjacent the actuateable valve element and the inlet section, for urging the actuateable valve element into the second position when the nozzle is inserted into the inlet section, the actuator including;

a perimeter wall, the perimeter wall having an inlet end disposed away from the valve element and an outlet end disposed towards the valve element, the perimeter wall defining an interior actuator path, and the perimeter wall and the housing defining an exterior actuator path,

means for permitting flow from the nozzle to the exterior actuator path, wherein the means includes means for maintaining a space between the perimeter wall'"'"'s interior surface and the nozzle'"'"'s exterior surface, and

means, disposed on the perimeter wall'"'"'s outlet end, for permitting flow from the interior actuator path to the valving chamber.

2. A normally closed valve that may be opened upon insertion of a nozzle, the valve comprising:

a housing including;

an inlet housing portion defining an inlet section of a fluid passageway, wherein the inlet section is shaped to receive the nozzle, and

an outlet housing portion defining an outlet section of the fluid passageway, the inlet and outlet housing portions being connected so as to permit fluid communication between the inlet and outlet sections of the fluid passageway,

the housing further defining a valving chamber, the valving chamber forming a middle section of the fluid passageway between the inlet section and the outlet section;

an actuateable valve element, located in the valving chamber, that in a first position blocks flow through the passageway, and that in a second position permits flow through the passageway; and

an actuator, disposed adjacent the actuateable valve element and the inlet section, for urging the actuateable valve element into the second position when the nozzle is inserted into the inlet section, the actuator including;

a perimeter wall, the perimeter wall having an inlet end disposed away from the valve element and an outlet end disposed towards the valve element, the perimeter wall defining an interior actuator path, and the perimeter wall and the housing defining an exterior actuator path,

means for permitting flow from the nozzle to the exterior actuator path,

means, disposed within the perimeter wall, for restricting flow through the interior actuator path, and

means, disposed on the perimeter wall'"'"'s outlet end, for permitting flow from the interior actuator path to the valving chamber.

3. A valve according to claim 2, further including a valve seat located on the housing in the valving chamber adjacent the actuateable valve element, such that, in the first position, the valve element rests against the valve seat, and in the second position, the actuateable valve element is spaced away from the valve seat, and

wherein the actuateable valve element includes a flexible, resilient disk.

4. A valve according to claim 3, wherein the valve further includes means, connected to the outlet housing portion, for supporting the disk at the disk'"'"'s center so as to urge the disk against the valve seat.

5. A valve according to claim 4, wherein the actuator is molded from a rigid thermoplastic material.

6. A valve according to claim 5, wherein the inlet and outlet housing portions are separately molded from rigid thermoplastic material and ultrasonically welded together.

7. A valve according to claim 6, wherein the inlet section of the fluid passageway is tapered to accept a male Luer tip as the nozzle.

8. A valve according to claim 7, wherein the inlet section includes an expanded section for holding the actuator, and wherein the exterior actuator path is located in the expanded section.

9. A valve according to claim 8, wherein the means for restricting flow includes a transverse wall mounted to and within the perimeter wall, wherein the transverse wall defines at least one aperture.

10. A valve according to claim 9, wherein the means for permitting flow to the exterior actuator path includes means mounted on the transverse wall for keeping the nozzle spaced from the transverse wall.

11. A valve according to claim 10, wherein the means for permitting flow to the exterior actuator path includes raised segments on the perimeter wall'"'"'s interior surface for maintaining a space between perimeter wall'"'"'s interior surface and the nozzle'"'"'s exterior surface.

12. A valve according to claim 11, wherein the means for permitting flow from the interior actuator path to the valving chamber includes castellations on the perimeter wall'"'"'s outlet end.

13. A valve according to claim 12, wherein the means for restricting flow forces a substantial portion of the flow to pass through the exterior actuator path.

14. A valve according to claim 13, further including means for centering the actuator in the inlet section.

15. A valve according to claim 14, wherein the means for centering the actuator in the inlet section includes raised areas disposed on the perimeter'"'"'s exterior surface.

16. A valve according to claim 15, wherein the means for permitting flow to the exterior actuator path includes castellations on the perimeter wall'"'"'s inlet end.

17. A valve according to claim 16, wherein the actuator is symmetrical so that the inlet end and the outlet end are interchangeable.

18. A valve according to claim 12, wherein the means for permitting flow to the exterior actuator path includes castellations on the perimeter wall'"'"'s inlet end, and

wherein the actuator is symmetrical so that the inlet end and the outlet end are interchangeable.

19. A valve according to claim 2, wherein the means for restricting flow includes a transverse wall mounted to and within the perimeter wall, wherein the transverse wall defines at least one aperture,

wherein the means for permitting flow to the exterior actuator path includes means mounted on the transverse wall for keeping the nozzle spaced from the transverse wall, and

wherein the means for permitting flow from the interior actuator path to the valving chamber includes castellations on the perimeter wall'"'"'s outlet end.

20. A valve according to claim 19, wherein the means for permitting flow to the exterior actuator path includes raised segments on the perimeter wall'"'"'s interior surface for maintaining a space between perimeter wall'"'"'s interior surface and the nozzle'"'"'s exterior surface.

21. A valve according to claim 20, further including means, disposed on the transverse wall, for keeping the transverse wall spaced away from the valve element.

22. A valve according to claim 9, further including means, disposed on the transverse wall, for keeping the transverse wall spaced away from the disk.

23. An actuator for opening a valve element in a normally closed valve upon insertion of a nozzle into a valve input, the actuator comprising:

a perimeter wall, the perimeter wall having an inlet end disposed away from the valve element and an outlet end disposed towards the valve element, the perimeter wall forming a barrier between an interior actuator path, located within the perimeter wall, and an exterior actuator path, located outside of the perimeter wall;

means for permitting flow from the nozzle to the exterior actuator path, wherein the means includes means for maintaining a space between the perimeter wall'"'"'s interior surface and the nozzle'"'"'s exterior surface; and

means, disposed on the perimeter wall'"'"'s outlet end, for permitting flow from the interior actuator path past the valve element.

24. An actuator for opening a valve element in a normally closed valve upon insertion of a nozzle into the valve'"'"'s input, the actuator comprising:

a perimeter wall, the perimeter wall having an inlet end disposed away from the valve element and an outlet end disposed towards the valve element, the perimeter wall forming a barrier between an interior actuator path, located within the perimeter wall, and an exterior actuator path, located outside of the perimeter wall;

means for permitting flow from the nozzle to the exterior actuator path;

means, disposed within the perimeter wall, for restricting flow through the interior actuator path; and

means, disposed on the perimeter wall'"'"'s outlet end, for permitting flow from the interior actuator path past the valve element.

25. An actuator according to claim 24, wherein the means for restricting flow includes a transverse wall mounted to and within the perimeter wall, wherein the transverse wall defines at least one aperture.

26. An actuator according to claim 25, wherein the means for permitting flow to the exterior actuator path includes means mounted on the transverse wall for keeping the nozzle spaced from the transverse wall.

27. An actuator according to claim 26, wherein the means for permitting flow to the exterior actuator path includes raised segments on the perimeter wall'"'"'s interior surface for maintaining a space between perimeter wall'"'"'s interior surface and the nozzle'"'"'s exterior surface.

28. An actuator according to claim 27, wherein the means for permitting flow from the interior actuator path past the valve element includes castellations on the perimeter wall'"'"'s outlet end.

29. An actuator according to claim 28, wherein the means for restricting flow forces a substantial portion of the flow to pass through the exterior actuator path.

30. An actuator according to claim 29, further including raised areas disposed on the perimeter wall'"'"'s exterior surface.

31. An actuator according to claim 30, wherein the means for permitting flow to the exterior actuator path includes castellations on the perimeter wall'"'"'s inlet end.

32. An actuator according to claim 31, wherein the actuator is symmetrical so that the inlet end and the outlet end are interchangeable.

33. A normally closed valve that may be opened upon insertion of a nozzle, the valve comprising:

a housing including;

an inlet housing portion defining an inlet section of a fluid passageway, and

an outlet housing portion defining an outlet section of the fluid passageway, the inlet and outlet housing portions being connected so as to permit fluid communication between the inlet and outlet sections of the fluid passageway,

the housing further defining a valving chamber, the valving chamber forming a middle section of the fluid passageway between the inlet section and the outlet section;

an actuateable valve element, located in the valving chamber, that in a first position blocks flow through the passageway, and that in a second position permits flow through the passageway; and

an actuator, separably moveable with respect to the actuateable valve element and disposed adjacent the actuateable valve element and the inlet section, for urging the actuateable valve element into the second position, when the nozzle is inserted into the inlet section, the actuator including;

a perimeter wall, the perimeter wall having an inlet end disposed away from the valve element and an outlet end disposed towards the valve element, the perimeter wall and the housing defining an exterior actuator path,

means for permitting flow from the nozzle to the exterior actuator path, and

means, located within and attached to the perimeter wall, for urging flow from the nozzle to the exterior path.

34. A valve according to claim 33, further including a valve seat located on the housing in the valving chamber adjacent the actuateable valve element, such that, in the first position, the valve element rests against the valve seat, and in the second position, the actuateable valve element is spaced away from the valve seat,

wherein the actuateable valve element includes a flexible, resilient disk, wherein the valve further includes means, connected to the outlet housing portion, for supporting the disk at the disk'"'"'s center so as to urge the disk against the valve seat, and

wherein the inlet section includes an expanded section for holding the actuator, and wherein the exterior actuator path is located in the expanded section.

35. A normally closed valve that may be opened upon insertion of a nozzle, the valve comprising:

a housing including

an inlet housing portion defining an inlet section of a fluid passageway, wherein the inlet section is shaped to receive the nozzle, and

an outlet housing portion defining an outlet section of the fluid passageway, the inlet and outlet housing portions being connected so as to permit fluid communication between the inlet and outlet sections of the fluid passageway,

the housing further defining a valving chamber, the valving chamber forming a middle section of the fluid passageway between the inlet section and the outlet section,

an actuateable valve element, located in the valving chamber, that in a first position blocks flow through the passageway, and that in a second position permits flow through the passageway; and

an actuator, separably moveable with respect to the actuateable valve element and disposed adjacent the actuateable valve element and the inlet section, for urging the actuateable valve element into the second position, when the nozzle is inserted into the inlet section, the actuator including;

a perimeter wall, the perimeter wall having an inlet end disposed away from the valve element and an outlet end disposed towards the valve element, the perimeter wall and the housing defining an exterior actuator path,

means for permitting flow from the nozzle to the exterior actuator path, and

means, located within the perimeter wall, for urging flow from the nozzle to the exterior path, wherein the means includes a transverse wall mounted to and within the perimeter wall.

36. A valve according to claim 35, wherein the transverse wall defines at least one aperture, so as to permit flow through an interior actuator path, which is defined by the perimeter wall.

37. A valve according to claim 35, wherein the means for permitting flow to the exterior actuator path includes means mounted on the transverse wall for keeping the nozzle spaced from the transverse wall.

38. A valve according to claim 37, wherein the means for permitting flow to the exterior actuator path includes raised segments on the perimeter wall'"'"'s interior surface for maintaining a space between the perimeter wall'"'"'s interior surface and the nozzle'"'"'s exterior surface.

39. An actuator for opening a valve element in a normally closed valve upon engagement by a nozzle into a valve input, the actuator comprising:

a perimeter wall, the perimeter wall having an inlet end disposed away from the valve element and an outlet end disposed towards the valve element, the perimeter wall having an interior and an exterior;

a transverse wall, mounted to and within the perimeter wall, for urging flow from the nozzle past the interior of the perimeter wall around the inlet end of the perimeter wall; and

means for maintaining a space between the nozzle and the transverse wall so as to permit flow from the nozzle to the inlet end of the perimeter wall.

40. An actuator according to claim 39, further including raised segments on the perimeter wall'"'"'s interior for maintaining a space between perimeter wall and the nozzle.

41. An actuator according to claim 40, further including raised areas disposed on the perimeter'"'"'s exterior surface.

42. An actuator according to claim 41, wherein the actuator is symmetrical so that the inlet end and the outlet end are interchangeable.

43. A normally closed valve that may be opened upon insertion of a nozzle, the valve comprising:

a housing including;

an inlet housing portion defining an inlet section of a fluid passageway, and

an outlet housing portion defining an outlet section of the fluid passageway, the inlet and outlet housing portions being connected so as to permit fluid communication between the inlet and outlet sections of the fluid passageway,

the housing further defining a valving chamber, the valving chamber forming a middle section of the fluid passageway between the inlet section and the outlet section;

an actuateable valve element, located in the valving chamber, that in a first position blocks flow through the passageway, and that in a second position permits flow through the passageway;

an actuator for urging the actuateable valve element into the second position, when the nozzle is inserted into the inlet section, the actuator including a perimeter wall, the perimeter wall and the housing defining an exterior actuator path;

means for permitting flow from the nozzle to the exterior actuator path, wherein the means includes means for maintaining a space between perimeter wall'"'"'s interior surface and the nozzle'"'"'s exterior surface; and

means, located in the exterior actuator path, for centering the actuator in the inlet section.

44. A valve according to claim 43, wherein the means for centering the actuator in the inlet section includes raised areas disposed on the perimeter wall'"'"'s exterior surface.