Polyurethane thermoplastic elastomer membrane for seat suspension

• US 5,775,779 A
• Filed: 03/27/1997
• Issued: 07/07/1998
• Est. Priority Date: 03/27/1997
• Status: Expired due to Fees

• Current Assignee: Lear Corporation, General Motors Corporation (Motors Liquidation Co. GUC Trust)
• Original Assignee: General Motors Corporation (Motors Liquidation Co. GUC Trust)
• Inventors: Tishbi, Youssef, Jaynes, Craig Bryant, Abu-Isa, Ismat Ali, Zwolinski, Joseph John
• Primary Examiner(s): Brown, Peter R.
• Assistant Examiner(s): White, Rodney B.
• Application Number:
  US08/826,178
• Time in Patent Office: 467 Days
• Field of Search: 297/452.56, 528/76, 528/80
• US Class Current: 297/452.56
• CPC Class Codes: A47C 7/282 with mesh-like supports, e.g. elastomeric membranes
• CPC Class Codes: B60N 2/70 Upholstery springs ; Upholstery

Abstract

A seat suspension membrane is provided which consists substantially of a biaxially oriented film of a polyurethane thermoplastic elastomer composition, which composition is characterized by substantially linear polymer molecules containing alternate rigid segments of diisocyanate short chain diol addition reaction products and flexible segments of relatively high molecular weight polyether diol or polyester diol segments and which is produced from a relatively soft film composition.

Claims

1. A seat comprising a seat frame carrying a seat suspension membrane for receiving a seating load, said seat suspension membrane having a side-to-side direction and a front-to-back direction with respect to said seat, said seat suspension membrane consisting essentially of a polyurethane thermoplastic elastomer membrane that is oriented in at least one of said directions, said polyurethane thermoplastic elastomer consisting substantially of generally linear polymer molecules that are characterized by rigid segments of diisocyanate and short chain diol addition reaction products and flexible segments of a polymeric species selected from the group consisting of polyether diols or polyester diols.

2. A vehicle seat as recited in claim 1 in which the molecular ratio of said rigid segments to said flexible segments is less than 1.5.

3. A vehicle seat as recited in claim 1 in which said oriented polyurethane thermoplastic elastomer is the extruded and axially drawn product of a polyurethane thermoplastic elastomer initially having a Shore A hardness value of 95 or less and a room temperature elongation at break that is greater than 300%.

4. A seat comprising a seat frame carrying a seat suspension membrane for receiving a seating load, said seat suspension membrane having a side-to-side direction and a front-to-back direction with respect to said seat, said seat suspension membrane consisting essentially of a polyurethane thermoplastic elastomer membrane that is drawn and oriented in both of said directions, said polyurethane thermoplastic elastomer consisting substantially of generally linear polymer molecules that are characterized by rigid segments of diisocyanate and short chain diol addition reaction products and flexible segments of a polymeric species selected from the group consisting of polyether diols or polyester diols.

5. A vehicle seat as recited in claim 4 in which the molecular ratio of said rigid segments to said flexible segments is less than 1.5.

6. A vehicle seat as recited in claim 4 in which said oriented polyurethane thermoplastic elastomer is the extruded and biaxially drawn product of a polyurethane thermoplastic elastomer initially having a Shore A hardness value of 95 or less and a room temperature elongation at break that is greater than 300%.

7. A biaxially-oriented polyurethane thermoplastic elastomer membrane, said membrane being the extruded and biaxially drawn product of a polyurethane thermoplastic elastomer initially having a Shore A hardness value of 95 or less and a room temperature elongation at break that is greater than 300%.

8. A biaxially-oriented polyurethane thermoplastic elastomer membrane, said membrane being the extruded and biaxially drawn product of a polyurethane thermoplastic elastomer initially having a Shore A hardness value of 95 or less and a room temperature elongation at break that is greater than 300%, said elastomer consisting essentially of generally linear polymer molecules that are characterized by rigid segments of diisocyanate and short chain diol addition reaction products and flexible segments of a polymeric species selected from the group consisting of polyether diols or polyester diols.