Method and apparatus for locating bone cuts at the distal condylar femur region to receive a knee prosthesis

• US 5,776,137 A
• Filed: 05/31/1995
• Issued: 07/07/1998
• Est. Priority Date: 05/31/1995
• Status: Expired due to Term

• Current Assignee: Lawrence Katz
• Original Assignee: Lawrence Katz
• Inventors: Katz, Lawrence
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Woo, Julian W.
• Application Number:
  US08/455,985
• Time in Patent Office: 1,133 Days
• Field of Search: 606/87, 606/88, 606/102, 606/95, 606/96
• US Class Current: 606/88
• CPC Class Codes: A61B 17/155 Cutting femur

Abstract

A tool mountable on an intramedullary rod projecting from the distal end of a femur, the tool carrying anterior and posterior caliper feelers for respectively engaging the anterior surface of the femoral cortex and the posterior surfaces of the condyles of the femur. The tool is adapted to be rotated with the rod to a determined angular position. The caliper feelers are supported on the tool to measure the perpendicular distance between the anterior surface of the femoral cortex and a plane inclined about an axis located in another plane tangent to the posterior surfaces of the medial and lateral condyles and at an angle correlated to the angle of rotation of the tool. A scale on the tool indicates prosthesis size on the basis of the distance measured. A distal cutting guide is mountable on the tool while still on the rod and the cutting guide has a guide slot for a cutting tool to form a planar cut at a distal end of the femur to resect a thickness of the femur based on the distance measured by the caliper feelers. Thereafter, a conventional A-P cutting guide is mounted on the rod or a pair of reference pins to enable anterior and posterior cuts to be made.

Claims

1. A method for forming planar resections on the medial and lateral condyles of a femur of a knee to form seating surfaces to receive a femoral prosthesis and to properly articulate with a tibial and patellar prosthesis, said method comprising:

determining a prospective planar resection to be made at the posterior medial and lateral condyles of a femur at which a distance between an anterior surface of the femoral cortex and the prospective planar resection is substantially equal to an interior dimension of a femoral prosthesis to be fitted on said femur,

said planar resection producing resection of the medial and lateral condyles at said posterior surface of respective thicknesses which are not necessarily equal,

measuring the thicknesses which will be resected by said planar resection at said medial and lateral condyles at said posterior surface,

resecting a distal end of the medial and lateral condyles along a plane which produces respective resected thicknesses, not necessarily equal, at said medial and lateral condyles and wherein the distal medial resection is substantially equal to the measured posterior medial condyle thickness to be resected and the distal lateral resection is substantially equal to the measured posterior lateral condyle thickness to be resected, and

resecting the medial and lateral condyles along a plane at the anterior surfaces thereof substantially flush with the anterior surface of the femoral cortex, and along said prospective planar resection.

2. A method as claimed in claim 1, comprising loosely engaging a longitudinal rod in the femur such that an end of the rod projects from the femur, mounting a tool on the projecting end of the rod, and establishing, by said tool, an angular or rotational position of said prospective planar resection at a determined angle with respect to a tangential plane at the posterior surfaces of the medial and lateral condyles.

3. A method as claimed in claim 1, comprising indicating on said tool a value representative of said one thickness to be resected at said posterior surfaces of the medial and lateral condyles.

4. A method as claimed in claim 1, comprising providing a scale on said tool representing different sizes of prostheses, said scale accounting for differences in size between the distance between the anterior surface of the femoral cortex and a plane tangent to the posterior surface of one of the medial and lateral condyles, and a prosthetic size.

5. A method as claimed in claim 1, comprising positioning said prospective planar resection at an angle relative to a plane tangent to said medial and lateral condyles at said posterior surfaces thereof.

6. A method as claimed in claim 1, comprising loosely supporting a longitudinal intramedullary rod in the femur to serve as a datum, mounting a tool on said rod, angularly rotating said tool to a particular angle relative to a tangential plane tangent to the posterior surfaces of the medial and lateral condyles, fixedly securing said tool relative to the femur at said particular angle, providing a caliper on said tool and rotating said caliper with said tool around an axis located in said tangential plane through an angle equal to said particular angle when said tool is rotated, and mounting a cutting guide on said tool to effect said distal planar resection on said condyles.

7. A method as claimed in claim 6, comprising locating said axis in said tangential plane at the posterior surfaces of said condyles.

8. A method as claimed in claim 6, comprising securing said cutting guide to said condyles while resecting the distal ends of the medial and lateral condyles.

9. A method as claimed in claim 2, comprising securing two pins in said condyles in accordance with the angular or rotational position established by said tool to serve as a datum, said pins holding the tool in said angular or rotational position, mounting a cutting guide on the tool while the tool remains angularly secured on said pins, using said cutting guide to resect the distal planar resection on the condyles, removing the tool from the pins, mounting a second cutting guide on said pins and using said second cutting guide to obtain the resections at the posterior and anterior surfaces.

10. A method as claimed in claim 9, comprising providing a caliper on said tool and rotating said caliper with said tool around an axis located in said tangential plane through an angle equal to said determined angle when said rod is rotated.

11. A method as claimed in claim 9, comprising securing said cutting guide to said condyles while resecting the distal ends of the medial and lateral condyles.

32. A method as claimed in claim 2, wherein the angular or rotational position of said prospective planar resection is substantially parallel to the tibial prosthesis in the medio lateral plane.

33. A method as claimed in claim 2, wherein the angular or rotational position of said prospective planar resection is substantially parallel to a prospective tibial resection.

34. A method as claimed in claim 2, wherein the angular or rotational position of said prospective planar resection places the femoral prosthesis in a proper rotational and angular alignment on the distal femur to reconstruct a normal and stable patellofemoral joint anteriorly and properly articulates the femoral prosthesis posteriorly and distally with a prospective tibial prosthesis.

12. A method for forming three planar resections on the medial and lateral condyles of a femur to form seating surfaces to receive a femoral prosthesis and to properly articulate with a tibial and patellar prosthesis, said method comprising:

determining a prospective planar resection to be made at the posterior of the medial and lateral condyles of a femur at which a distance between an anterior surface of the femoral cortex and the prospective planar resection is substantially equal to an interior dimension of a femoral prosthesis to be fitted on said femur,

measuring a thickness to be resected by said prospective planar resection at the posterior surface of the medial and lateral condyles by measuring a distance between said anterior surface of the femoral cortex and a plane parallel to said prospective planar resection,

resecting distal ends of the medial and lateral condyles along a plane which produces respective resected thicknesses, not necessarily equal, at said medial and lateral condyles and wherein the distal medial resection is substantially equal to the measured posterior medial condyle thickness to be resected and the distal lateral resection is substantially equal to the measured posterior lateral condyle thickness to be resected, and

resecting the medial and lateral condyles along a plane at the anterior surfaces thereof substantially flush with the anterior surface of the femoral cortex, and along a plane containing said prospective planar resection.

13. A method as claimed in claim 12, comprising loosely supporting a longitudinal intramedullary rod in the femur as a datum, mounting a tool on said rod, angularly rotating said tool to a particular angle relative to a plane tangent to the posterior surfaces of the medial and lateral condyles, fixedly securing said tool relative to the femur at said particular angle, rotating a caliper of said tool around an axis located in said plane tangent to said posterior surfaces of said medial and lateral condyles through an angle equal to said particular angle by which said tool is rotated, and counting a cutting guide on said tool to effect said resecting of the distal ends of said condyles.

14. A method as claimed in claim 13, comprising indicating on said tool the size of a prosthesis based on said distance measured between said anterior surface of the femoral cortex and said plane tangent to the posterior surface of said one condyle, and indicating a difference between the measured distance and a prosthetic size.

15. A method as claimed in claim 13, comprising securing said cutting guide to said condyles while resecting the distal ends of the medial and lateral condyles.

16. A method as claimed in claim 12, wherein said plane, which is parallel to said prospective planar resection and from which the thickness to be resected is determined, is tangent to one of said condyles.

17. A method as claimed in claim 12, comprising securing two pins in said condyles in accordance with the angular or rotational position established by said tool to serve as a datum, said pins holding the tool in said angular or rotational position, mounting a cutting guide on the tool while the tool remains angularly secured on said pins, using said cutting guide to resect the distal planar resection on the condyles, removing the tool from the pins, mounting a second cutting guide on said pins and using said second cutting guide to obtain the resections at the posterior and anterior surfaces.

18. A method as claimed in claim 17, comprising providing a caliper on said tool and rotating said caliper with said tool around an axis located in said tangential plane through an angle equal to said determined angle when said rod is rotated.

19. A method as claimed in claim 17, comprising securing said cutting guide to said condyles while resecting the distal ends of the medial and lateral condyles.

20. A tool for enabling resections to be made on the medial and lateral femoral condyles of a knee for installation of a femoral prosthesis, said tool comprising

means for engaging an intramedullary rod in a femur to rotate said tool on said rod through an angle to a determined angular or rotational position about plus or minus 15°

relative to a plane tangent to posterior surfaces of the medial and lateral condyles,

means for measuring a distance between an anterior femoral cortex surface and a plane inclined, with respect to the plane tangent to the posterior surfaces of the medial and lateral condyles about an axis located in said plane, at an angle equal to the angle of rotation of said tool on said rod when moved to said determined angular or rotational position, and

means for mounting a guide on the tool while the tool remains engaged on the intramedullary rod, said guide having guide slots to pass a resector to produce an anterior or distal resection on the condyles.

21. A tool as claimed in claim 20, wherein said means for measuring distance between the anterior femoral cortex surface and said plane inclined with respect to the plane tangent to the posterior surfaces of the medial and lateral femoral condyles comprises a caliper.

22. A tool as claimed in claim 21, wherein said means for engaging said rod comprises a rotatable sleeve, said tool further comprising means providing slidable movement in at least two directions between said sleeve and said caliper.

23. A tool as claimed in claim 22, comprising a scale on said caliper for indicating prosthesis size based on said distance measured between the anterior femoral cortex surface and said plane inclined with respect to the plane tangent to the posterior surfaces of the medial and lateral femoral condyles, said scale for also indicating differences between the measured distance and a prosthetic size.

24. A tool as claimed in claim 22, comprising an angle scale to indicate the angle of rotation of said sleeve.

25. A tool as claimed in claim 20, wherein said means for mounting a guide comprises a scale for indicating the distance of said guide slots from a plane at which the tool abuts against distal ends of the condyles.

26. A tool as claimed in claim 20, comprising means on said guide for securing said guide to said condyles while the anterior or distal resection on the condyles is being made.

27. A tool mountable on an intramedullary rod loosely mounted in a femur to rotate the rod and tool and to measure an anterior-posterior dimension taking into account the rotation and angulation of the tool, said tool comprising:

an engaging device for engaging an intramedullary rod loosely mounted in a femur having an anterior femoral cortex to rotate said tool therewith,

an anterior feeler for contacting the anterior cortex surface of the femur,

a posterior feeler or feelers for contacting posterior surfaces of medial and lateral condyles to establish a plane tangent to said posterior surfaces,

a caliper for measuring the distance between the anterior femoral cortex and the posterior femoral condyles, said caliper being operatively engaged to said engaging device and to said anterior and posterior feelers,

a pivot between said caliper and said posterior feeler for providing relative pivotable movement therebetween about an axis disposed in said tangent plane, and

means providing relative movement between said pivot and said engaging means to permit said tool to be rotated on said rod at least about plus or minus 15° and

said caliper to be rotated around said pivot so that the caliper is positioned to measure an anterior-posterior dimension represented by a distance from said anterior cortex surface to said tangent plane which is inclined at an angle equal to said angle at which the tool and caliper have been rotated.

28. A tool as claimed in claim 27, wherein said engaging device comprises a rotatable sleeve, said means providing relative movement between the pivot and the engaging means comprises a slidable connection between said rotatable sleeve and said caliper.

29. A tool as claimed in claim 27, comprising a scale on said caliper for indicating prosthesis size based on said distance measured between the anterior femoral cortex surface and said tangent plane, said scale for also indicating differences between the measured distance and a prosthetic size.

30. A method for forming planar resections on the medial and lateral condyles of a femur of a knee to form seating surfaces to receive a femoral prosthesis to properly articulate with a tibial and patellar prosthesis, said method comprising:

measuring the thicknesses which will be resected by a prospective planar resection to be made at the posterior of the medial and lateral condyles of a femur at which a distance between an anterior surface of the femoral cortex and the prospective planar resection is substantially equal to an interior dimension of a femoral prosthesis to be fitted on said femur, said planar resection producing resection of the medial and lateral condyles at said posterior surface of respective thicknesses which are not necessarily equal,

resecting a distal end of the medial and lateral condyles along a plane which produces respective resected thicknesses, not necessarily equal, at said medial and lateral condyles and wherein the distal medial resection is usually substantially equal to the measured posterior medial condyle thickness to be resected and the distal lateral resection is usually substantially equal to the measured posterior lateral condyle thickness to be resected, and

resecting the medial and lateral condyles along a plane at the anterior surfaces thereof substantially flush with the anterior surface of the femoral cortex, and along said prospective planar resection.

31. A method for forming planar resections on the medial and lateral condyles of a femur of a knee to form seating surfaces to receive a femoral prosthesis to properly articulate with a tibial and patellar prosthesis, said method comprising:

measuring the thicknesses which will be resected by a prospective planar resection to be made at the posterior of the medial and lateral condyles of a femur at which a distance between an anterior surface of the femoral cortex and the prospective planar resection is substantially equal to an interior dimension of a femoral prosthesis to be fitted on said femur, said planar resection producing resection of the medial and lateral condyles at said posterior surface of respective thicknesses which are not necessarily equal,

resecting the medial and lateral condyles along a plane at the anterior surfaces thereof substantially flush with the anterior surface of the femoral cortex,

resecting a distal end of the medial and lateral condyles along a plane which produces respective resected thicknesses, not necessarily equal, at said medial and lateral condyles and wherein the distal medial resection is substantially equal to the measured posterior medial condyle thickness to be resected and the distal lateral resection is substantially equal to the measured posterior lateral condyle thickness to be resected, and

resecting the medial and lateral condyles along said measured prospective planar resection.

35. A method for forming planar resections on the medial and lateral condyles of a femur to form seating surfaces to receive a femoral prosthesis and to properly articulate with a tibial and patellar prosthesis, said method comprising:

measuring for the size of the femoral prosthesis to be received by determining a first distance between an anterior surface of the femoral cortex and a plane tangent to a posterior surface of the medial and lateral condyles of a femur;

using a graduated scale to compare the first distance to at least two standard femoral prosthesis sizes;

measuring a second distance between the first distance and the size of a larger standard femoral prosthesis size;

measuring a thickness or thicknesses to be resected at the posterior surface of the medial and lateral condyles of the femur, the thickness being equal to the difference between the thickness of the posterior condyles of the larger standard femoral prosthesis and the second distance;

resecting the medial and lateral condyles along a plane at the anterior surfaces thereof substantially flush with the anterior surface of the femoral cortex; and

resecting distal ends of the medial and lateral condyles along a plane which produces respective resected thicknesses at said medial and lateral condyles, not necessarily equal, wherein the distal medial resection is substantially equal to the measured posterior medial condyle thickness and the distal lateral resection is substantially equal to the measured posterior lateral condyle thickness.

36. An apparatus for forming planar resections on the medial and lateral condyles of a femur to form seating surfaces to receive a femoral prosthesis and to properly articulate with a tibial and patellar prosthesis, said apparatus comprising:

a caliper feeler and measurement plate to measure for the size of the femoral prosthesis to be received, said caliper feeler and measurement plate adapted to determine a first distance between an anterior surface of the femoral cortex and a plane tangent to a posterior surface of the medial and lateral condyles of a femur, the caliper feeler referencing the anterior surface of the femoral cortex and the measurement plate referencing the plane tangent to the posterior surface of the medial and lateral condyles;

a graduated scale to compare the first distance to at least two standard femoral prosthesis sizes and to determine the smaller of the at least two standard femoral prosthesis sizes;

a graduated scale to measure a second distance between the first distance and the size of the smaller standard femoral prosthesis size, so that a thickness or thicknesses can be measured to be resected at the posterior surface of the medial and lateral condyles of the femur by adding the thickness of the posterior condyles of the smaller standard femoral prosthesis and the second distance;

a tool to resect the medial and lateral condyles along a plane at the anterior surfaces thereof flush with the anterior surface of the femoral cortex; and

a tool to resect distal ends of the medial and lateral condyles along a plane which produces respective resected thicknesses at said medial and lateral condyles, not necessarily equal, wherein the distal medial resection is substantially equal to the measured posterior medial condyle thickness and the distal lateral resection is substantially equal to the measured posterior lateral condyle thickness.

37. An apparatus as claimed in claim 36, including a tool to resect the measured thickness at the posterior surface of the medial and lateral condyles of the femur.

38. An apparatus as claimed in claim 36, including a longitudinal rod to be engaged in the femur such that an end of the rod projects from the femur.

39. An apparatus as claimed in claim 38, including a tool to be mounted on the projecting end of the rod to establish, by said tool, an angular or rotational position of said resection at the posterior surface of the medial and lateral condyles at a determined angle with respect to a tangential plane at the posterior surfaces of the medial and lateral condyles.

40. An apparatus as claimed in claim 39, wherein said tool establishes that the angular or rotational position of said resection at the posterior surface of the medial and lateral condyles is substantially parallel to the floor.

41. An apparatus as claimed in claim 39, wherein said tool establishes that the angular or rotational position of said resection at the posterior surface of the medial and lateral condyles is substantially parallel to a prospective tibial resection.

42. An apparatus as claimed in claim 39, wherein the angular or rotational position of said resection at the posterior surface of the medial and lateral condyles places the femoral prosthesis in a proper rotational and angular alignment on the distal femur to reconstruct a normal and stable patellofemoral joint anteriorly and properly articulates the femoral prosthesis posteriorly and distally with a prospective tibial prosthesis.

43. An apparatus as claimed in claim 39, wherein the determined angle is about plus or minus 15 degrees.

44. An apparatus as claimed in claim 43, wherein the determined angle is about 3 degrees.

45. A method for forming planar resections on the medial and lateral condyles of a femur to form seating surfaces to receive a femoral prosthesis and to properly articulate with a tibial and patellar prosthesis, said method comprising:

measuring for the size of the femoral prosthesis to be received by determining a first distance between an anterior surface of the femoral cortex and a plane tangent to a posterior surface of the medial and lateral condyles of a femur;

using a graduated scale to compare the first distance to at least two standard femoral prosthesis sizes;

measuring a second distance between the first distance and the size of the smaller standard femoral prosthesis size;

measuring a thickness or thicknesses to be resected at the posterior surface of the medial and lateral condyles of the femur, the thickness being equal to the thickness of the posterior condyles of the smaller standard femoral prosthesis plus the second distance; and

measuring a thickness or thicknesses to be resected at the distal ends of the medial and lateral condyles, the thickness being equal to the thickness of the distal surface of the smaller standard femoral prosthesis plus the second distance.

46. A method as claimed in claim 45, further comprising the steps or resecting the distal ends of the medial and lateral condyles along a plane which produces respective resected thicknesses at said medial and lateral condyles, not necessarily equal, and resecting the measured thickness at the posterior surface of the medial and lateral condyles.

47. A method as claimed in claim 45, further comprising the step of resecting the medial and lateral condyles along a plane at the anterior surfaces thereof substantially flush with the anterior surface of the femoral cortex.

48. A method as claimed in claim 45, further comprising the step of choosing a standard prosthesis size that is smaller than the smaller of the two standard femoral prosthesis sizes.

49. A method for forming planar resections on the medial and lateral condyles of a femur to form seating surfaces to receive a femoral prosthesis and to properly articulate with a tibial and patellar prosthesis, said method comprising:

measuring for the size of the femoral prosthesis to be received by determining a first distance between an anterior surface of the femoral cortex and a plane tangent to a posterior surface of the medial and lateral condyles of a femur;

using a graduated scale to compare the first distance to at least two standard femoral prosthesis sizes;

measuring a second distance between the first distance and the size of the larger standard femoral prosthesis size;

measuring a thickness or thicknesses to be resected at the posterior surface of the medial and lateral condyles of the femur, the thickness being equal to the difference between the thickness of the posterior condyles of the larger standard femoral prosthesis and the second distance;

resecting the medial and lateral condyles along a plane at the anterior surfaces thereof substantially flush with the anterior surface of the femoral cortex; and

measuring a thickness or thicknesses to be resected at the distal ends of the medial and lateral condyles, the thickness being equal to the difference between the thickness of the distal surface of the larger standard femoral prosthesis and the second distance.